03 7月 Ceramic Micropore Filter Plate
Ceramic Micropore Filter Plate
AdTech Ceramic Micropore Filter Plate is produced basing on carrier with solid reticular structure and combined organic foam pores.
The producing procedure is as below, put carrier into the thixotropic alumina slurry, adopt square to center correcting automatic extrusion process, so that slurry evenly deposits in foam skeleton of carrier, after drying solidification, then carrier will turn into final product by roasting formed under 1180 ℃ high temperature. Filter is installed in the filter bowl for filtrating impurity in molten aluminum alloy, which helps to meet the requirement of production in high value-added, high-tech performance aluminum alloy precision casting, such as computer hard drive, PS baseboard for printing, canning materials, fan blades for turbojet engine, etc.
Advantages of using a Ceramic Micropore Filter Plate to purify aluminum
The use of foam ceramic filter plates to purify aluminum liquids has several distinct advantages for aluminum alloy profile manufacturers:
1. Increase extrusion productivity
When using the filter plate to purify the 6063 alloy extrusion blank, we tracked a specific mold and found that the extrusion speed increased by about 20% and the productivity increased by nearly 15%.
2. Extend mold life and reduce the number of mold repairs.
3. Reduce the pressing force
When the filter plate was used to purify the 6063 alloy melt, it was found that the extrusion force was more than 3% lower than the unfiltered.
4. Significantly improved the surface quality of the aluminum profile.
From the above. The use of a foamed ceramic filter plate to purify the aluminum melt has tremendous advantages in terms of reducing production costs and improving product quality.
Foundry Ceramic Foam Filter employs dedicated ceramic foam filter to remove inclusions which are generated between the refining system and the mold table. The ability of the ceramic foam filter to capture these inclusions is critical to maintaining a clean ingot during the solidification of metal. Accordingly, the quality and the productivity in downstream operations such as forging, extruding, and rolling are guaranteed.
At Adtech, the continual quest is to ensure that our customers receive the best technology available on the market to produce the highest quality billet, slab, or ingot for their customers. Our guarantee does not stop with our customer, but continues to our customer’s customer! Our technology guarantees conformance of casting quality for the most critical end-product applications.
Ceramic Foam Filter is solely used in aluminum casting. Currently, diverse sizes and thickness are being offered from the market leading suppliers. You have to choose the right one as per your requirements. You can order a customized size, if your requirement is not fitting to the common sizes. To avoid re-oxidation of the molten aluminum during casting, you can go for pressure-free casting technique. It boosts the productivity of the manufacturer while keeps the filter ready for next big consignments.
Foundry Ceramic Foam Filter – Mostly it is used only for iron, steel and stainless steel casting. The most advanced ZrO2 filters changed the market scenario. For Cobalt- and Nickel-based alloys casting, this mechanism works great. Mainly it is a great performer in low-carbon as well as ultra-low-carbon steels casting.