Ceramic Foam Filters from AdTech Metallurgical Materials Co., Ltd has been focusing on research, development, production, and marketing of the adhesive Alumina Ceramic Foam Filter(CFF) for aluminum alloy casting Since 2012.
The technology of AdTech Alumina Ceramic Foam Filter has been widely approved by the market and applied for producing multiple series of aluminum alloys products, such as PS baseboard for printing, canning materials, flexible packaging materials, railway vehicle, aerospace products, cables, electrical wires and other high-precision filtration and purification for casting aluminum alloy.
Ceramic Foam Filter
Filter-PAl
Assembles for Ceramic Foam Filter:
Application for Ceramic Filter
Ceramic Filter For Foundry is produced based on the carrier with a solid reticular structure and combined organic foam pores. The production procedure is as below, put the carrier into the thixotropic alumina slurry, adopt square to center correcting automatic extrusion process, so that the slurry evenly deposits in the foam skeleton of the carrier, after drying solidification, then the carrier will turn into the final product by roasting formed under 1180 ℃ high temperature. A ceramic Foam Filter is installed in the filter bowl for filtrating impurities in molten aluminum alloy, which helps to meet the requirement of production in high value-added, high-tech performance aluminum alloy precision casting, such as computer hard drive, PS baseboard for printing, canning materials, fan blades for turbojet engine, etc.
Advantages of Ceramic Foam Filter
Inspection Method for Ceramic Foam Filter
Sealing gasket for Ceramic Foam Filter
The ceramic Foam Filter is surrounded by a Sealing gasket, laying between the filter and filter bowl, to prevent molten aluminum from leaking through an interface. AdTech’s filter adopts sealing gasket in 3 different types, fiber paper material, fiber cotton material, and expanding cotton material.
Photos for 3 different material Sealing gasket
Standard sizes for Ceramic Foam Filters
Dimension (± 3 mm
): 7x7in 9x9in 12x12in 15x15in 17x17in 20x20in 23x23in 26x26in
Thickness: 50 ± 2 mm
Bevel Angle: 17.5± 1.5°
Special Dimension: square, rectangular, round, trapezoidal, abnormal, or customized as per the requirement.
Technical Parameters:
Item | Density (g/cm³) |
Rupture Modulus (816℃ /Mpa) |
Comprehensive Strength (Mpa) |
Operating Temperature (℃) |
Sealing gasket expanding temperature (℃) |
Index | 0.45 | 5.5 | 0.8-1.0 | 1350 | 450-550 |
Pore size for Ceramic Foam Filter:
Pores amount in any 25.4mm length filter
Mesh Number(PPI) | 10 | 20 | 30 | 40 | 50 | 60 |
---|---|---|---|---|---|---|
Pore Density(PCS) | 8-12 | 18-22 | 28-32 | 38-42 | 48-52 | 58-62 |
The distribution curve of pore size
Filtration Precision for Ceramic Foam
Pore Size(PPI) | 20 | 30 | 40 | 50 | 60 |
---|---|---|---|---|---|
Inclusions Diameter(um) | 80 | 40 | 20 | 10 | 5 |
Filtration Rate(%) | 78 | 85 | 88 | 92 | 95 |
Application Data for Ceramic Foam Filters
Specifications (mm) | Effective filtration area(%) | Filtration flow range(kg/min) |
---|---|---|
7in(178*178*50) | 75 | 22-56 |
9in(229*229*50) | 75 | 25-80 |
12in(305*305*50) | 80 | 50-156 |
15in(381*381*50) | 85 | 85-252 |
17in(432*432*50) | 86 | 110-335 |
20in(508*508*50) | 88 | 160-478 |
23in(584*584*50) | 89 | 210-640 |
26in(660*660*50) | 90 | 276-830 |
Packing Specification for Ceramic Foam Filter Standard pallet, quantified packaging, and approximate weight
Standard Pallet, Quantitative Packaging and Weight | |||||
Filter Dimention (mm) |
Filter QTY per Case (Pcs) |
Case QTY per Pallet (Case) |
QTY per Pallet (Pcs) |
Pallet Dimension (mm) |
Pallet General Weight (Kg) |
---|---|---|---|---|---|
660x660x50(26″) | 4 | 8 | 48 | 1100*1100*2200 | 490 |
584x584x50(23″) | 5 | 12 | 60 | 950*950*2050 | 510 |
508x508x50(20″) | 5 | 18 | 90 | 1100*900*1720 | 470 |
432x432x50(17″) | 5 | 24 | 120 | 1100*1100*1670 | 450 |
381x381x50(15″) | 5 | 24 | 120 | 1100*1100*1540 | 430 |
305x305x50(12″) | 10 | 16 | 160 | 1000*1000*1550 | 350 |
228x228x50(9″) | 10 | 20 | 200 | 1100*1100*1400 | 310 |
178x178x50(7″) | 10 | 20 | 200 | 1100*1100*1400 | 220 |
Instructions for Ceramic Foam Filter
Storage
Stored in a ventilated and dry environment, moisture-proof, do not lay anything on.