{"id":7078,"date":"2020-07-27T01:53:13","date_gmt":"2020-07-27T01:53:13","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=7078"},"modified":"2020-07-27T01:53:13","modified_gmt":"2020-07-27T01:53:13","slug":"ceramic-foundry-filters","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/tr\/ceramic-foundry-filters\/","title":{"rendered":"Seramik D\u00f6k\u00fcm Filtreleri"},"content":{"rendered":"

Seramik d\u00f6k\u00fcm filtreleri, al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131mlar\u0131 d\u00f6k\u00fcm end\u00fcstrisinde yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/strong>
\nG\u00fcn\u00fcm\u00fczde, al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131ml\u0131 \u00fcr\u00fcnlere y\u00f6nelik performans gereksinimlerinin s\u00fcrekli olarak artmas\u0131yla birlikte, s\u0131v\u0131 al\u00fcminyumun filtrelenmesi konusunda da yeni gereksinimler ortaya \u00e7\u0131kmaktad\u0131r.
\nErimi\u015f al\u00fcminyumun, y\u00fcksek safl\u0131k, az miktarda y\u00fczen kirlilik ve yumu\u015fak ak\u0131\u015f h\u0131z\u0131 gibi iyi d\u00f6k\u00fcm \u00f6zelliklerine sahip olmas\u0131 gerekir; b\u00f6ylece d\u00f6k\u00fcm al\u00fcminyum \u00fcr\u00fcnler, daha zorlu kullan\u0131m ko\u015fullar\u0131n\u0131 kar\u015f\u0131layabilecek ve al\u00fcminyum \u00fcr\u00fcnlerin \u00f6mr\u00fcn\u00fc uzatabilecek m\u00fckemmel fiziksel, kimyasal ve i\u015flenebilirlik \u00f6zelliklerine sahip olur.<\/p>\n

Seramik D\u00f6k\u00fcm Filtrelerinin \u00d6zellikleri<\/strong>
\n1. \u00dcst, orta ve alt \u00fc\u00e7 boyutlu a\u011fda \u00f6l\u00fc delik veya k\u00f6r delik bulunmamaktad\u0131r.
\n2. Sinterleme s\u0131cakl\u0131\u011f\u0131 >1450\u2103.
\n3. Ana kristal faz a-A1203, mullit; kuvars cam faz\u0131 yoktur.
\n4. Y\u00fcksek mukavemet (birinci neslin \u00fc\u00e7 kat\u0131ndan fazla), m\u00fckemmel termal \u015fok direnci ve c\u00fcruf olu\u015fmamas\u0131.
\n5. Mikroskobik bo\u015fluklar ve c\u00fcrufun g\u00fc\u00e7l\u00fc bir \u015fekilde adsorbe olmas\u0131 s\u00f6z konusudur.
\n6. \u00dc\u00e7 boyutlu a\u011fl\u0131 y\u00fcksek s\u0131cakl\u0131k iyon p\u00fcsk\u00fcrtme aktivasyon i\u015flemi, al\u00fcminyumdaki kal\u0131nt\u0131lara kar\u015f\u0131 afiniteyi art\u0131r\u0131r.
\n7. Eleme, \u00e7arp\u0131\u015fma \u00e7\u00f6keltme, adsorpsiyon, birikim ve daha derin ar\u0131tma.
\n8. \u0130lk a\u015famadaki filtrasyon ve adsorpsiyon yoluyla ar\u0131tma etkisi olduk\u00e7a belirgindir.
\n9. T\u00fcm performans g\u00f6stergeleri, 1200 derecede sinterlenmi\u015f seramiklerin performans g\u00f6stergelerine ula\u015fm\u0131\u015ft\u0131r.
\n10. D\u00fc\u015f\u00fck karbonlu bir ekonomiye ula\u015fmak ve emisyonlar\u0131 60%\u2019den fazla azaltmak.<\/p>\n

\"Seramik<\/p>\n

Modern teknolojinin geli\u015fmesi ve modern sanayinin talepleri do\u011frultusunda, 21. y\u00fczy\u0131l\u0131n \u00fc\u00e7 temel sekt\u00f6r\u00fcnden biri olan malzeme bilimi, y\u00fcksek \u00f6zg\u00fcl mukavemet, y\u00fcksek mukavemet, y\u00fcksek tokluk ve di\u011fer kapsaml\u0131 \u00f6zellikler y\u00f6n\u00fcnde geli\u015fmektedir.
\nD\u00f6k\u00fcm al\u00fcminyum ala\u015f\u0131mlar\u0131, d\u00fc\u015f\u00fck fiyatlar\u0131, hafif olmalar\u0131 ve g\u00fcvenilir performanslar\u0131 sayesinde uzun s\u00fcredir end\u00fcstriyel uygulamalarda b\u00fcy\u00fck bir geli\u015fme kaydetmi\u015ftir.
\n\u00d6zellikle son y\u0131llarda hafif rayl\u0131 ula\u015f\u0131m malzemelerine y\u00f6nelik talebin artmas\u0131yla birlikte.
\nD\u00f6k\u00fcm al\u00fcminyum ala\u015f\u0131mlar\u0131 aras\u0131nda en yayg\u0131n olarak kullan\u0131lan A356 al\u00fcminyum ala\u015f\u0131m\u0131 olarak, iyi d\u00f6k\u00fcm ak\u0131\u015fkanl\u0131\u011f\u0131na, iyi hava s\u0131zd\u0131rmazl\u0131\u011f\u0131na, d\u00fc\u015f\u00fck b\u00fcz\u00fclme oran\u0131na ve d\u00fc\u015f\u00fck s\u0131cak \u00e7atlama e\u011filimine sahiptir. Modifikasyon ve \u0131s\u0131l i\u015flemden sonra iyi mekanik \u00f6zellikler, fiziksel \u00f6zellikler ve korozyon direncine sahiptir. Daha iyi i\u015flenebilirlik performans\u0131 sayesinde, al\u00fcminyum ala\u015f\u0131ml\u0131 jantlar, \u00e7elik jantlara ve tekerleklere k\u0131yasla daha hafiftir, daha g\u00fcvenlidir, daha konforludur ve enerji tasarrufu sa\u011flar. Otomotiv ve havac\u0131l\u0131k end\u00fcstrilerinde giderek daha fazla kullan\u0131lmaktad\u0131r.<\/p>\n

D\u00f6k\u00fcm i\u015flemi s\u0131ras\u0131nda, c\u00fcrufun tam olarak giderilmemesi ve kat\u0131la\u015fma s\u00fcrecinde kristalle\u015fme ile so\u011futma ko\u015fullar\u0131n\u0131n uygun olmamas\u0131 nedeniyle, kal\u0131nt\u0131lar, b\u00fcz\u00fclme g\u00f6zenekleri ve b\u00fcz\u00fclme bo\u015fluklar\u0131 kolayca olu\u015fur17.
\na-AI dendritinin ikincil dendrit kollar\u0131 aras\u0131ndaki plaka benzeri \u00f6tektik b\u00f6lge, malzemenin en zay\u0131f b\u00f6lgesidir ve bu b\u00f6lgedeki en b\u00fcy\u00fck Si par\u00e7ac\u0131klar\u0131 ilk olarak k\u0131r\u0131larak \u00e7atlaklar\u0131n kayna\u011f\u0131n\u0131 olu\u015fturur.
\nYukar\u0131daki fakt\u00f6rler nedeniyle, A356 al\u00fcminyum ala\u015f\u0131m\u0131 k\u0131r\u0131lmaya yatk\u0131nd\u0131r ve bu durum, mukavemetini, plastik toklu\u011funu ve mekanik \u00f6zelliklerini olumsuz etkilemektedir.
\nEutektik Si, a-Al al\u00fcminyum matrisi \u00fczerinde d\u00fczensiz bir \u015fekilde da\u011f\u0131lm\u0131\u015f gri renkli i\u011fne ve pul benzeri bir yap\u0131ya sahipse, d\u00f6k\u00fcm s\u00fcrecinde optik mikroskopla d\u00f6k\u00fcm b\u00fcz\u00fclme bo\u015fluklar\u0131, d\u00f6k\u00fcm g\u00f6zeneklili\u011fi, oksit tabakas\u0131 ve di\u011fer kusurlar g\u00f6zlemlenebilir. Metalurjik malzemeye ihtiyac\u0131n\u0131z varsa Seramik D\u00f6k\u00fcm Filtresi<\/a>, sales@adtechamm.com adresinden bize ula\u015fabilirsiniz<\/p>\n

6082, iyi \u015fekillendirilebilirlik, kaynaklanabilirlik ve i\u015flenebilirlik \u00f6zelliklerine sahip, \u0131s\u0131l i\u015fleme tabi tutulabilen bir ala\u015f\u0131md\u0131r.<\/strong>
\nOrta sertlikte olup, tavlama i\u015fleminden sonra da iyi i\u015flenebilirlik \u00f6zelli\u011fini koruyabilir. \u00c7o\u011funlukla \u00e7ubuklar, levhalar, borular ve profiller dahil olmak \u00fczere mekanik yap\u0131lar\u0131nda kullan\u0131l\u0131r.
\nBu ala\u015f\u0131m, 6061 ala\u015f\u0131m\u0131yla benzer ancak tam olarak ayn\u0131 olmayan mekanik \u00f6zelliklere sahiptir ve T6 halindeki mekanik \u00f6zellikleri daha y\u00fcksektir.
\n6082 ala\u015f\u0131m\u0131, Avrupa\u2019da olduk\u00e7a yayg\u0131n bir ala\u015f\u0131m \u00fcr\u00fcn\u00fcd\u00fcr ve Amerika Birle\u015fik Devletleri\u2019nde de geni\u015f bir kullan\u0131m alan\u0131na sahiptir. Hammadde i\u015fleme, diki\u015fsiz al\u00fcminyum borular, yap\u0131sal profiller ve \u00f6zel tasar\u0131m profiller i\u00e7in uygundur.
\n6082 ala\u015f\u0131m\u0131 genel olarak iyi i\u015fleme \u00f6zelliklerine ve iyi anot reaksiyon performans\u0131na sahiptir.
\nEn yayg\u0131n olarak kullan\u0131lan anot reaksiyon y\u00f6ntemleri aras\u0131nda safs\u0131zl\u0131klar\u0131n giderilmesi, boyama, kaplama vb. yer almaktad\u0131r.
\nSeramik D\u00f6k\u00fcm Filtreleri sat\u0131n almak i\u00e7in sales@adtechamm.com adresinden ileti\u015fime ge\u00e7in<\/p>\n

Is\u0131l i\u015flem s\u00fcreci.<\/strong>
\n1. Eritme<\/strong>
\n6082 ala\u015f\u0131m\u0131, refrakter bir metal olan Mn i\u00e7ermesiyle karakterize edilir ve erime s\u0131cakl\u0131\u011f\u0131 740-760 \u2103 aral\u0131\u011f\u0131nda tutulmal\u0131d\u0131r.
\n\u00d6rnek almadan \u00f6nce, metalin tamamen eridi\u011finden, s\u0131cakl\u0131\u011f\u0131n do\u011fru oldu\u011fundan ve bile\u015fimin homojen oldu\u011fundan emin olmak i\u00e7in iki defadan fazla e\u015fit \u015fekilde kar\u0131\u015ft\u0131r\u0131n.
\nKar\u0131\u015ft\u0131rma i\u015fleminden sonra, analiz i\u00e7in erimi\u015f al\u00fcminyum tabakas\u0131n\u0131n ortas\u0131ndan ve f\u0131r\u0131n\u0131n sol ve sa\u011f yanlar\u0131ndan birer numune al\u0131n; analiz sonu\u00e7lar\u0131 uygun bulunursa konvert\u00f6r i\u015fleme al\u0131nabilir.
\n2. Ar\u0131tma<\/strong>
\nD\u00f6k\u00fcm eriyik statik f\u0131r\u0131na aktar\u0131ld\u0131ktan sonra, \u00fczerine azot ve ar\u0131tma maddesi p\u00fcsk\u00fcrt\u00fcl\u00fcr ve hava jeti ile ar\u0131tma i\u015flemi ger\u00e7ekle\u015ftirilir. Ar\u0131tma i\u015flemi, 735-745 \u2103 s\u0131cakl\u0131kta 15 dakika s\u00fcrer. Ar\u0131tma i\u015fleminin ard\u0131ndan, eriyik 30 dakika boyunca dinlendirilir.
\nBu s\u00fcre\u00e7te gaz giderimi, c\u00fcruf giderimi ve eriyik ar\u0131t\u0131m\u0131 ger\u00e7ekle\u015ftirilir. D\u00f6k\u00fcm s\u0131ras\u0131nda kal\u0131p ile f\u0131r\u0131n a\u011fz\u0131 aras\u0131nda iki adet filtreleme cihaz\u0131 bulunur. F\u0131r\u0131n a\u011fz\u0131, k\u00f6p\u00fck seramik filtre plakas\u0131 (30 PPI) ile filtrelenir. D\u00f6k\u00fcmden \u00f6nce, eriyikteki oksitleri ve c\u00fcruf kal\u0131nt\u0131lar\u0131n\u0131 tamamen filtrelemek i\u00e7in 14 mesh cam elyaf kuma\u015f ile filtrelenir.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic Foundry Filters are widely used in aluminum and its alloy casting industry. At present, with the continuous improvement of the performance requirements of aluminum and aluminum alloy products, new requirements are also put forward for the filtration of aluminum liquid. The molten aluminum is…<\/p>","protected":false},"author":1,"featured_media":7079,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[26524,52],"tags":[],"yoast_head":"\nCeramic Foundry Filters for aluminium casting process<\/title>\n<meta name=\"description\" content=\"Ceramic Foundry Filters are widely used in aluminum and its alloy casting industry. If you need metallurgical material, contact sales@adtechamm.com\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.adtechamm.com\/tr\/ceramic-foundry-filters\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ceramic Foundry Filters for aluminium casting process\" \/>\n<meta property=\"og:description\" content=\"Ceramic Foundry Filters are widely used in aluminum and its alloy casting industry. 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