{"id":6795,"date":"2020-06-08T02:18:52","date_gmt":"2020-06-08T02:18:52","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=6795"},"modified":"2020-06-08T02:18:52","modified_gmt":"2020-06-08T02:18:52","slug":"aluminium-alloys-filtration","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/tr\/aluminium-alloys-filtration\/","title":{"rendered":"Al\u00fcminyum Ala\u015f\u0131mlar\u0131n\u0131n Filtrelenmesi"},"content":{"rendered":"

Al\u00fcminyum Ala\u015f\u0131mlar\u0131 Filtrasyonu, erimi\u015f al\u00fcminyum ve demir d\u0131\u015f\u0131 ala\u015f\u0131mlar\u0131n s\u00fcz\u00fclmesi i\u00e7in kullan\u0131l\u0131r.
\nAl\u00fcmina D\u00f6k\u00fcmhane K\u00f6p\u00fck Filtreleri<\/a>\u00a0 \u00d6zellikle d\u00f6k\u00fcmhanelerde ve d\u00f6k\u00fcm tesislerinde al\u00fcminyum ve ala\u015f\u0131mlar\u0131n\u0131n filtrelenmesi i\u00e7in kullan\u0131l\u0131r. Erimi\u015f al\u00fcminyumun neden oldu\u011fu a\u015f\u0131nma ve korozyona kar\u015f\u0131 m\u00fckemmel dirence sahip olan bu filtre, kal\u0131nt\u0131lar\u0131 etkili bir \u015fekilde giderir ve hapsolmu\u015f gaz\u0131 azalt\u0131r.<\/p>\n

Al\u00fcminyum ala\u015f\u0131mlar\u0131, kullan\u0131m ama\u00e7lar\u0131na g\u00f6re \u015fekillendirilmi\u015f al\u00fcminyum ala\u015f\u0131mlar\u0131 ve d\u00f6k\u00fcm al\u00fcminyum ala\u015f\u0131mlar\u0131 olarak ikiye ayr\u0131l\u0131r.
\n\u015eekillendirilmi\u015f al\u00fcminyum ala\u015f\u0131mlar\u0131 aras\u0131nda, g\u00fcnl\u00fck hayatta kullan\u0131lan al\u00fcminyum ala\u015f\u0131ml\u0131 kap\u0131 ve pencereler ile uzay meki\u011fi g\u00f6vde malzemeleri yer al\u0131r; bu malzemeler, farkl\u0131 kullan\u0131m gereksinimlerine g\u00f6re \u0131s\u0131l i\u015fleme tabi tutulabilir veya tutulmayabilir.
\nDi\u011fer t\u00fcr ise d\u00f6k\u00fcm al\u00fcminyum ala\u015f\u0131mlar\u0131d\u0131r; bunlar aras\u0131nda ba\u015fl\u0131ca al\u00fcminyum-silikon ala\u015f\u0131mlar\u0131, al\u00fcminyum-bak\u0131r ala\u015f\u0131mlar\u0131, al\u00fcminyum-magnezyum ala\u015f\u0131mlar\u0131, al\u00fcminyum-\u00e7inko ala\u015f\u0131mlar\u0131 ve al\u00fcminyum-nadir toprak ala\u015f\u0131mlar\u0131 yer almaktad\u0131r.<\/p>\n

Ger\u00e7ek \u00fcretim s\u00fcrecinde, d\u00f6k\u00fcm al\u00fcminyum ala\u015f\u0131mlar\u0131 \u00e7e\u015fitli kimyasal elementlerin i\u00e7eri\u011fine g\u00f6re s\u0131n\u0131fland\u0131r\u0131l\u0131r.
\nErgitme i\u015flemi s\u0131ras\u0131nda, ger\u00e7ek kimyasal bile\u015fime g\u00f6re hammadde miktar\u0131n\u0131n art\u0131r\u0131lmas\u0131 veya azalt\u0131lmas\u0131 gerekir. Baz\u0131 \u00fcreticiler taraf\u0131ndan tedarik edilen bitmi\u015f al\u00fcminyum k\u00fcl\u00e7eler, \u00fcr\u00fcn\u00fcn gerektirdi\u011fi \u00e7e\u015fitli ala\u015f\u0131m elementlerini zaten i\u00e7ermektedir. Eritme s\u00fcrecinde temel olarak ba\u015fka kimyasal elementlerin eklenmesine gerek yoktur ve do\u011frudan kar\u0131\u015ft\u0131r\u0131lmas\u0131 da gerekmez. Al\u00fcminyum s\u0131v\u0131s\u0131na eritme s\u0131ras\u0131nda ilave s\u0131ras\u0131 s\u00f6z konusu de\u011fildir; bu t\u00fcr al\u00fcminyum ala\u015f\u0131m\u0131, tek yap\u0131l\u0131 \u00fcr\u00fcnler i\u00e7in uygundur.<\/p>\n

Hammadde olarak saf al\u00fcminyum k\u00fcl\u00e7e kullan\u0131l\u0131r ve kimyasal bile\u015fim, fiili \u00fcretim ihtiya\u00e7lar\u0131na g\u00f6re ayarlan\u0131r. Bunun avantaj\u0131, farkl\u0131 markalara ait al\u00fcminyum ala\u015f\u0131m\u0131 eriyiklerinin eritilebilmesi ve b\u00f6ylece farkl\u0131 \u00fcr\u00fcnlerin ihtiya\u00e7lar\u0131n\u0131n kar\u015f\u0131lanabilmesidir; ayr\u0131ca \u00fcr\u00fcn \u00e7e\u015fitlili\u011fi de olduk\u00e7a geni\u015ftir.
\nAl\u00fcminyum ala\u015f\u0131m\u0131 eritilmeden \u00f6nce, bile\u015fenler gereksinimlere uygun olarak kar\u0131\u015ft\u0131r\u0131l\u0131r. Ala\u015f\u0131m s\u0131n\u0131f\u0131na g\u00f6re, bile\u015fenlerin belirlenmesinde yeni malzemeler, geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f malzemeler ve ara ala\u015f\u0131mlardaki \u00e7e\u015fitli elementlerin eritme i\u015flemi s\u0131ras\u0131nda meydana gelen yanma kayb\u0131 dikkate al\u0131nmal\u0131d\u0131r.<\/p>\n

\"Al\u00fcminyum<\/p>\n

Al\u00fcminyum ala\u015f\u0131mlar\u0131n\u0131n eritilmesinde daha ekonomik ve yayg\u0131n olarak kullan\u0131lan eritme y\u00f6ntemi, h\u0131zl\u0131 eritme, k\u0131sa s\u00fcre ve daha az hava al\u0131m\u0131 gerektiren gaz oca\u011f\u0131 eritmedir.
\nBesleme s\u0131ras\u0131, sadece eritme verimlili\u011fini ve ala\u015f\u0131m t\u00fcketimini etkilemekle kalmaz, ayn\u0131 zamanda erimi\u015f al\u00fcminyumun kalitesini de do\u011frudan etkiler.
\nBesleme ilkesi \u015f\u00f6yledir: \u00f6nce k\u00fc\u00e7\u00fck, sonra b\u00fcy\u00fck; \u00f6nce erimesi kolay, sonra erimesi zor; \u00f6nce az yanan, sonra kolay yanan ve son olarak bozunan.<\/p>\n

\u00d6ncelikle k\u00fc\u00e7\u00fck par\u00e7alar halinde \u00f6\u011f\u00fct\u00fclm\u00fc\u015f malzemeyi, erime noktas\u0131 daha d\u00fc\u015f\u00fck olan ala\u015f\u0131m katk\u0131 maddelerini (\u00f6rne\u011fin Al-Si ala\u015f\u0131m\u0131), ard\u0131ndan hacmi b\u00fcy\u00fck ve erime noktas\u0131 y\u00fcksek olan al\u00fcminyum k\u00fcl\u00e7eleri ve ara ala\u015f\u0131mlar\u0131 (\u00f6rne\u011fin Al-Mn) ekleyin; Mg ve yanmas\u0131 kolay di\u011fer elementleri en son ekleyin.
\nK\u00fc\u00e7\u00fck \u00f6\u011f\u00fct\u00fclm\u00fc\u015f par\u00e7alar, \u00f6ncelikle f\u0131r\u0131n g\u00f6vdesini korumak ve b\u00fcy\u00fck \u00f6\u011f\u00fct\u00fclm\u00fc\u015f par\u00e7alar y\u00fcklendi\u011finde f\u0131r\u0131n duvar\u0131na olan darbeyi azaltmak amac\u0131yla f\u0131r\u0131n\u0131n taban\u0131na yerle\u015ftirilir; ayr\u0131ca, \u00f6\u011f\u00fct\u00fclm\u00fc\u015f par\u00e7alar\u0131n erime noktas\u0131 d\u00fc\u015f\u00fck ve erimesi kolay oldu\u011fundan, daha y\u00fcksek erime noktalar\u0131na sahip hammaddelerin sonraki eritme i\u015flemlerinde eritme verimlili\u011fi art\u0131r\u0131labilir. Yanma kayb\u0131n\u0131 azaltmak i\u00e7in s\u0131cakl\u0131\u011f\u0131 d\u00fc\u015f\u00fcr\u00fcn ve Mg ekleyin.<\/p>\n

Baz\u0131 yerli ara\u00e7 destek \u015firketleri, al\u00fcminyum ala\u015f\u0131mlar\u0131n\u0131 eritirken \u015fu y\u00f6ntemi benimsemektedir: \u00f6nce eritme f\u0131r\u0131n\u0131 \u00f6nceden \u0131s\u0131t\u0131l\u0131r, \u00f6nceden belirlenen s\u0131cakl\u0131\u011fa ula\u015f\u0131ld\u0131ktan sonra malzeme beslemeye ba\u015flan\u0131r; \u00f6nce f\u0131r\u0131n\u0131n taban\u0131na k\u00fc\u00e7\u00fck par\u00e7alar eklenir, ard\u0131ndan b\u00fcy\u00fck al\u00fcminyum k\u00fcl\u00e7eler eklenir. Yanm\u0131\u015f elemanlar eklendikten sonra, eriyik al\u00fcminyumun i\u00e7ine do\u011frudan bast\u0131r\u0131larak eritilir.
\nAl\u00fcminyum Ala\u015f\u0131mlar\u0131nda Filtreleme, al\u00fcminyum jant d\u00f6k\u00fcmlerinin kalitesini art\u0131r\u0131r, c\u00fcruf kal\u0131nt\u0131lar\u0131 ve hava bo\u015fluklar\u0131 gibi kusurlar\u0131 \u00f6nler ve s\u00fcneklili\u011fi art\u0131r\u0131r.<\/p>\n

Eritme, bir kat\u0131 maddenin \u0131s\u0131narak ak\u0131\u015fkan bir s\u0131v\u0131ya d\u00f6n\u00fc\u015fmesi s\u00fcrecidir. Malzeme beslemesi tamamland\u0131ktan sonra eritme i\u015flemi ba\u015flar. Eritme i\u015flemi s\u0131ras\u0131nda, eritmenin h\u0131zl\u0131 ve homojen bir \u015fekilde ger\u00e7ekle\u015fmesi ve alevin yak\u0131n\u0131ndaki s\u0131cakl\u0131\u011f\u0131n 1200 \u2103\u2019nin \u00fczerine \u00e7\u0131kacak \u015fekilde y\u00fcksek tutulmas\u0131 sa\u011flanmal\u0131d\u0131r. Yerel a\u015f\u0131r\u0131 \u0131s\u0131nmay\u0131 ve a\u015f\u0131r\u0131 s\u0131cakl\u0131\u011f\u0131 \u00f6nlemek i\u00e7in, al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n oksitlenmesi sonraki \u00fcr\u00fcn ar\u0131tma a\u015famalar\u0131nda ciddi sorunlara yol a\u00e7acakt\u0131r. Kar\u0131\u015ft\u0131rma i\u015flemi yap\u0131lmal\u0131 ve erimemi\u015f f\u0131r\u0131n y\u00fck\u00fc, yerel a\u015f\u0131r\u0131 \u0131s\u0131nmay\u0131 \u00f6nlemek amac\u0131yla neredeyse tamam\u0131 kar\u0131\u015ft\u0131rma ak\u0131\u015f\u0131na dald\u0131r\u0131lacak \u015fekilde al\u00fcminyum s\u0131v\u0131s\u0131na s\u0131k\u0131\u015ft\u0131r\u0131lmal\u0131d\u0131r. Mg ve di\u011fer elementlerin son dald\u0131rma i\u015flemi i\u00e7in alev do\u011frudan \u0131s\u0131t\u0131l\u0131p eritilemez; al\u00fcminyum s\u0131v\u0131s\u0131 hammaddeye dald\u0131r\u0131ld\u0131\u011f\u0131ndan s\u0131cakl\u0131k d\u00fc\u015fer ve Mg ile di\u011fer elementler nispeten d\u00fc\u015f\u00fck bir s\u0131cakl\u0131kta eritilir; bu da yanma kayb\u0131n\u0131 azalt\u0131r ve yanma verimlili\u011fini art\u0131r\u0131r.<\/p>\n

Al\u00fcminyum ala\u015f\u0131m\u0131 yakla\u015f\u0131k 600 \u2103'de erimeye ba\u015flar ve 660 \u2103'ye \u0131s\u0131t\u0131ld\u0131\u011f\u0131nda erir. Erime s\u0131cakl\u0131\u011f\u0131 760 \u2103'yi ge\u00e7memelidir. Erime s\u0131cakl\u0131\u011f\u0131 770 \u2103'yi a\u015ft\u0131\u011f\u0131nda, al\u00fcminyum ala\u015f\u0131m\u0131 ciddi \u015fekilde oksitlenir, erime i\u015flemi s\u0131ras\u0131nda hidrojen emilimi ve c\u00fcruf kal\u0131nt\u0131lar\u0131 artar ve d\u00f6k\u00fcm ve kat\u0131la\u015fma i\u015flemi s\u0131ras\u0131nda iri taneler ortaya \u00e7\u0131kar, bu da mekanik \u00f6zellikleri d\u00fc\u015f\u00fcr\u00fcr. Erime i\u015flemi s\u0131ras\u0131nda al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n oksitlenmesini azaltmak amac\u0131yla, al\u00fcminyum oksit tabakas\u0131n\u0131n zarar g\u00f6rmesini \u00f6nlemek i\u00e7in erime i\u015flemi s\u0131ras\u0131nda 0,4% ila 0,5% oran\u0131nda kaplama maddesi eklenir. Kaplama maddesinin t\u00fcr\u00fc, c\u00fcruf temizleme maddesinin kimyasal bile\u015fimine benzerdir.<\/p>\n

Ergitme i\u015fleminin s\u0131cakl\u0131\u011f\u0131 720 ~ 760 \u2103 aras\u0131nda tutulur. Al\u00fcminyum k\u00fcl\u00e7e eridikten sonra, Si elementi ve Ti maddesi gibi erime noktalar\u0131 daha y\u00fcksek olan hammaddeler eklenir. Ti, ala\u015f\u0131mda heterojen kristal \u00e7ekirdekleri olu\u015fturur; bu da yap\u0131y\u0131 iyile\u015ftirme ve yanma kayb\u0131n\u0131 azaltmak i\u00e7in al\u00fcminyum s\u0131v\u0131s\u0131na bast\u0131rma s\u00fcrecinde rol oynar. Al\u00fcminyum k\u00fcl\u00e7e temel olarak eridikten sonra, kolayca yanan Mg ve Cu gibi ala\u015f\u0131m elementleri eklenir. Yanma kayb\u0131n\u0131 azaltmak i\u00e7in bu elementler ne \u00e7ok erken eklenmelidir, ne de \u00e7ok ge\u00e7 eklenmelidir; \u00e7\u00fcnk\u00fc bu, dif\u00fczyonu etkiler ve ayr\u0131\u015fmaya neden olur. F\u0131r\u0131n kap\u0131s\u0131n\u0131 kapat\u0131n ve eritmeye devam edin.<\/p>\n

Eritme i\u015flemi tamamland\u0131ktan sonra, al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n y\u00fczeyinde \u00e7o\u011funlukla Al\u2082O\u2083 ve di\u011fer oksit kal\u0131nt\u0131lar\u0131ndan olu\u015fan \u00e7ok say\u0131da c\u00fcruf bulunur. Bu ince kal\u0131nt\u0131lar s\u0131v\u0131 al\u00fcminyumdan daha a\u011f\u0131rd\u0131r; ancak bir araya gelip topakla\u015ft\u0131ktan sonra \u00f6zg\u00fcl a\u011f\u0131rl\u0131klar\u0131 azal\u0131r ve y\u00fczeye \u00e7\u0131kar. Bu nedenle c\u00fcrufun giderilmesi gerekir. C\u00fcruf giderici maddenin dozu 0,2%\uff5e0,5% oran\u0131nda eklenir, al\u00fcminyum s\u0131v\u0131s\u0131n\u0131n y\u00fczeyine e\u015fit bir \u015fekilde serpilir ve y\u00fczeysel olarak homojen bir kar\u0131\u015ft\u0131rma i\u015flemi ger\u00e7ekle\u015ftirilir. C\u00fcrufu f\u0131r\u0131n kap\u0131s\u0131na koyun, kap\u0131y\u0131 kapat\u0131n ve bekletin; bir yandan c\u00fcruf temizleme maddesi, c\u00fcrufa yap\u0131\u015fan s\u0131v\u0131 al\u00fcminyumu eritebilecek bir \u0131s\u0131tma etkisine sahiptir; di\u011fer yandan c\u00fcrufu al\u00fcminyum s\u0131v\u0131s\u0131ndan etkili bir \u015fekilde ay\u0131rabilir, bu da c\u00fcrufun ayr\u0131lmas\u0131na yard\u0131mc\u0131 olur. Al\u00fcminyum c\u00fcrufu, birka\u00e7 dakika bekletildikten sonra f\u0131r\u0131n kap\u0131s\u0131ndan sorunsuz bir \u015fekilde \u00e7\u0131kar\u0131l\u0131r. Al\u00fcminyum ala\u015f\u0131m\u0131 eritme i\u015flemi olduk\u00e7a karma\u015f\u0131k bir s\u00fcre\u00e7tir. Farkl\u0131 elementlerin tutars\u0131z yanma kay\u0131plar\u0131 nedeniyle, c\u00fcrufun ayr\u0131lmas\u0131ndan sonra, her bir elementin yaln\u0131zca uygun aral\u0131k i\u00e7indeki transfer aral\u0131\u011f\u0131na bo\u015falt\u0131labildi\u011finden emin olmak i\u00e7in al\u00fcminyum s\u0131v\u0131s\u0131ndan fiziksel ve kimyasal analiz amac\u0131yla numune al\u0131nmas\u0131 gerekir. Kep\u00e7e gaz giderme ve ar\u0131tma i\u015flemi ger\u00e7ekle\u015ftirilir; aksi takdirde uygun \u015fekilde ayarlanmas\u0131 gerekir.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminium Alloys Filtration is used for the filtration of molten aluminum and non ferrous alloy. Alumina Foundry Foam Filters\u00a0 mainly for filtration of aluminum and alloys in foundries and cast houses .With the excellent resistance to attack and corrosion from molten aluminum, the filter can…<\/p>","protected":false},"author":1,"featured_media":6796,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[52],"tags":[],"yoast_head":"\nAluminium Alloys Filtration - Aluminum refining and purification process<\/title>\n<meta name=\"description\" content=\"Aluminium Alloys Filtration is used for the filtration of molten aluminum and non ferrous alloy. 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