{"id":6625,"date":"2020-05-05T05:56:51","date_gmt":"2020-05-05T05:56:51","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=6625"},"modified":"2020-05-05T05:58:54","modified_gmt":"2020-05-05T05:58:54","slug":"aluminum-melting-loss","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/tr\/aluminum-melting-loss\/","title":{"rendered":"Al\u00fcminyum eritme kayb\u0131"},"content":{"rendered":"

Al\u00fcminyum eritme kayb\u0131n\u0131 azaltmak i\u00e7in daha fazla \u00e7aba sarf ediyoruz<\/strong><\/p>\n

Erime s\u0131ras\u0131nda al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131mlar\u0131na ne olur?<\/strong>
\nAl\u00fcminyum eritme ve d\u00f6k\u00fcm i\u015flemi, s\u0131v\u0131 al\u00fcminyumu, dozajlama, kar\u0131\u015ft\u0131rma, dinlendirme, ar\u0131tma ve c\u00fcruf ay\u0131rma s\u00fcre\u00e7leri arac\u0131l\u0131\u011f\u0131yla al\u00fcminyum k\u00fcl\u00e7eleri, \u00e7ubuklar veya di\u011fer \u015fekillerde nihai ya da yar\u0131 mamul \u00fcr\u00fcnlere d\u00f6n\u00fc\u015ft\u00fcrmektir.
\nAl\u00fcminyum ve al\u00fcminyum ala\u015f\u0131mlar\u0131, d\u00f6k\u00fcm i\u015flemi s\u0131ras\u0131nda oksidasyon, ar\u0131tma ve c\u00fcruf ayr\u0131\u015ft\u0131rma nedeniyle farkl\u0131 derecelerde kayba u\u011frar.<\/p>\n

S\u00f6zde al\u00fcminyum eritme kayb\u0131, al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131mlar\u0131n\u0131n eritilmesi s\u0131ras\u0131nda oksidasyon, buharla\u015fma ve f\u0131r\u0131n duvarlar\u0131 ile ar\u0131tma maddeleriyle etkile\u015fim nedeniyle meydana gelen, geri kazan\u0131lamayan metal kayb\u0131 ile al\u00fcminyum c\u00fcrufunda bulunan metali ifade eden genel bir terimdir.<\/p>\n

\"Al\u00fcminyum<\/p>\n

Al\u00fcminyum erime kayb\u0131n\u0131n nedenleri<\/strong>
\nChinalco Grubu\u2019nun eriyik d\u00f6k\u00fcm at\u00f6lyesinde istatistiksel analizler ger\u00e7ekle\u015ftirilmi\u015ftir. Bu analizlere g\u00f6re, geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclemeyen saf al\u00fcminyum k\u00fcl\u00fc, d\u00f6k\u00fcm kayb\u0131n\u0131n (oksidasyon, yanma ve c\u00fcruf olu\u015fumu) yakla\u015f\u0131k 90%\u2019sini olu\u015ftururken, di\u011fer fakt\u00f6rler ise yakla\u015f\u0131k 10%\u2019sini olu\u015fturmaktad\u0131r.
\n10% de\u011ferini etkileyen di\u011fer fakt\u00f6rlere g\u00f6re, verilerin daha ayr\u0131nt\u0131l\u0131 istatistiksel analizi, esas olarak d\u00f6kme al\u00fcminyum ve d\u00fc\u015f\u00fck kaliteli al\u00fcminyumun ikincil f\u0131r\u0131nda yanmas\u0131 ile al\u00fcminyum k\u00fcl\u00fcndeki al\u00fcminyum i\u00e7eri\u011finden (al\u00fcminyum k\u00fcl\u00fcnden elde edilen al\u00fcminyumun ana hammaddesi) kaynaklanmaktad\u0131r.
\nBu nedenle, d\u00f6k\u00fcm kay\u0131plar\u0131n\u0131n temel i\u00e7 nedenleri aras\u0131nda oksidatif yanma, kalitesiz al\u00fcminyum gibi ikincil yanma ve al\u00fcminyum k\u00fcllerindeki al\u00fcminyum i\u00e7eri\u011fi say\u0131labilir.<\/p>\n

Al\u00fcminyum erime kayb\u0131na etki eden fakt\u00f6rler<\/strong>
\nS\u0131v\u0131 al\u00fcminyum s\u0131cakl\u0131\u011f\u0131\"al\u00fcminyum
\nAl\u00fcminyum eriyik ile oksijen aras\u0131ndaki temas mukavemeti
\nAl\u00fcminyum c\u00fcrufundaki al\u00fcminyum i\u00e7eri\u011fi
\nC\u00fcruf taraf\u0131ndan d\u0131\u015far\u0131 at\u0131lan al\u00fcminyum s\u0131v\u0131s\u0131
\nNe kadar kusurlu al\u00fcminyum ve b\u00fcy\u00fck al\u00fcminyum
\nDi\u011fer zararlar.<\/p>\n

\"Erime<\/p>\n

Erime kayb\u0131n\u0131 azaltman\u0131n yollar\u0131<\/strong>
\n1. S\u0131v\u0131 al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131n\u0131 kontrol etmek
\nAl\u00fcminyumun erime noktas\u0131 660 \u2103\u2019dir; genel olarak, al\u00fcminyum d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131 yakla\u015f\u0131k 730 \u2103\u2019de veya hatta daha d\u00fc\u015f\u00fck bir seviyede tutulur.
\nAl\u00fcminyum ala\u015f\u0131m\u0131 daha iyi ak\u0131\u015fkanl\u0131\u011fa sahiptir ve d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131, orijinal al\u00fcminyumunkinden daha d\u00fc\u015f\u00fckt\u00fcr; yakla\u015f\u0131k 710 \u2103 -730 \u2103 aras\u0131ndad\u0131r.
\nElektrolitik h\u00fccrede do\u011frudan s\u0131v\u0131 al\u00fcminyum kullanan eritme tesislerinde, y\u00fcksek s\u0131cakl\u0131ktaki s\u0131v\u0131 al\u00fcminyum kar\u0131\u015ft\u0131rma f\u0131r\u0131n\u0131na girdi\u011finde, bu f\u0131r\u0131na zaman\u0131nda so\u011fuk malzeme eklenmelidir; yani, kusurlu al\u00fcminyum ve al\u00fcminyum c\u00fcrufu kar\u0131\u015ft\u0131rma ve bekletme f\u0131r\u0131n\u0131na ilave edilmelidir.
\nBas\u0131n\u00e7l\u0131 eritme ko\u015fullar\u0131n\u0131 olu\u015fturmak \u00fczere, ara ala\u015f\u0131m\u0131n (end\u00fcstriyel silikon) bir k\u0131sm\u0131 f\u0131r\u0131na \u00f6nceden eklenir; bu i\u015flem, sadece ger\u00e7ek verimi art\u0131rmakla kalmaz, ayn\u0131 zamanda s\u0131cakl\u0131\u011f\u0131 da d\u00fc\u015f\u00fcr\u00fcr.
\nAyn\u0131 anda eklenen so\u011fuk malzemenin y\u00fczeyi temiz ve ya\u011f lekesi i\u00e7ermemelidir; aksi takdirde yanabilir ve yanmay\u0131 h\u0131zland\u0131racak \u015fekilde \u0131s\u0131 yayabilir.
\nK\u0131sacas\u0131, erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131 etkili bir \u015fekilde ilgili d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131na d\u00fc\u015f\u00fcr\u00fcl\u00fcr; bu da s\u0131cakl\u0131\u011f\u0131n d\u00f6k\u00fcm kayb\u0131 \u00fczerindeki b\u00fcy\u00fck etkisini azaltabilir.<\/p>\n

2. S\u0131v\u0131 al\u00fcminyum ile hava aras\u0131ndaki temas g\u00fcc\u00fcn\u00fc azalt\u0131n. <\/strong><\/p>\n

S\u0131v\u0131 al\u00fcminyum ile oksijen aras\u0131ndaki temas g\u00fcc\u00fc ne kadar y\u00fcksekse, oksidatif yanma kayb\u0131 o kadar ciddi olur ve d\u00f6k\u00fcm kayb\u0131 da o kadar artar.
\nS\u0131v\u0131 al\u00fcminyum ile oksijen aras\u0131ndaki temas s\u00fcresini azalt\u0131n
\n2.1 \u00dcretim ihtiya\u00e7lar\u0131n\u0131n kar\u015f\u0131lanmas\u0131 \u015fart\u0131yla, f\u0131r\u0131ndaki s\u0131v\u0131 al\u00fcminyum m\u00fcmk\u00fcn olan en k\u0131sa s\u00fcrede bitmi\u015f \u00fcr\u00fcnlere d\u00f6n\u00fc\u015ft\u00fcr\u00fcl\u00fcr. Vardiyada gerekli malzemeleri \u00fcretmek en iyisidir; s\u0131v\u0131 al\u00fcminyumun f\u0131r\u0131nda \u00e7ok uzun s\u00fcre kalmas\u0131na izin vermeyin.
\n2.2 D\u00f6k\u00fcm ekipman\u0131n\u0131n uygun \u015fekilde yerle\u015ftirilmesi, uzunlu\u011funun k\u0131salt\u0131lmas\u0131 Al\u00fcminyum Kanal<\/a> s\u0131v\u0131 al\u00fcminyumun havada kalma s\u00fcresini m\u00fcmk\u00fcn oldu\u011funca azaltmak i\u00e7in
\nAyn\u0131 zamanda, ak\u0131\u015f tank\u0131n\u0131n \u00fcst k\u0131sm\u0131, belirli bir \u0131s\u0131 yal\u0131t\u0131m etkisi sa\u011flaman\u0131n yan\u0131 s\u0131ra ak\u0131\u015f tank\u0131ndaki oksijen i\u00e7eri\u011fini de azaltan bir al\u00fcminyum silikat yal\u0131t\u0131m levhas\u0131 ile kaplanabilir.
\nK\u0131sacas\u0131, \u00e7e\u015fitli nedenlerle al\u00fcminyum eriyi\u011finin kar\u0131\u015ft\u0131rma f\u0131r\u0131n\u0131nda uzun s\u00fcre kalmas\u0131n\u0131 \u00f6nlemek ve al\u00fcminyum eriyi\u011fi ile oksijenin temas s\u00fcresini azaltarak d\u00f6k\u00fcm kayb\u0131n\u0131 d\u00fc\u015f\u00fcrmek amac\u0131yla.<\/p>\n

 <\/p>\n

3. S\u0131v\u0131 al\u00fcminyum kar\u0131\u015ft\u0131rma y\u00f6ntemini kontrol edin<\/strong>
\n\u0130ster b\u00fcy\u00fck bir t\u0131rm\u0131kla elle kar\u0131\u015ft\u0131rma, ister mekanik kar\u0131\u015ft\u0131rma f\u0131r\u0131n kap\u0131s\u0131 a\u00e7\u0131kken ger\u00e7ekle\u015ftirilsin, bu durum sadece s\u0131v\u0131 seviyesinde b\u00fcy\u00fck dalgalanmalara yol a\u00e7makla kalmayacak, oksijenle temas alan\u0131n\u0131 art\u0131racak, ayn\u0131 zamanda f\u0131r\u0131ndaki oksijen i\u00e7eri\u011fini de y\u00fckseltecektir; bu da yukar\u0131da bahsedilen kimyasal reaksiyonu h\u0131zland\u0131racak ve yanma s\u00fcrecini art\u0131racakt\u0131r.
\nElektromanyetik kar\u0131\u015ft\u0131rma i\u015flemi kapal\u0131 bir ortamda ger\u00e7ekle\u015ftirilebilir ve s\u0131v\u0131 seviyesindeki dalgalanma \u00e7ok azd\u0131r; bu da ilgili dezavantajlar\u0131 etkili bir \u015fekilde ortadan kald\u0131r\u0131r. Ayn\u0131 zamanda, havadaki nemin f\u0131r\u0131na girmesini engelleyebilir ve s\u0131v\u0131 al\u00fcminyumun hidrojeni emme olas\u0131l\u0131\u011f\u0131n\u0131 azaltabilir.<\/p>\n

4. S\u0131v\u0131 al\u00fcminyum ar\u0131tma i\u015flemi s\u0131ras\u0131nda kabarc\u0131k \u00e7\u0131kma y\u00fcksekli\u011fini kontrol etmek
\nGenel ar\u0131tma y\u00f6ntemi, \u015funu elle serpmektir: rafinaj ak\u0131s\u0131<\/a> f\u0131r\u0131na koyun, ard\u0131ndan kar\u0131\u015ft\u0131r\u0131n ve ar\u0131t\u0131n.
\nBununla birlikte, baz\u0131 ala\u015f\u0131mlar\u0131n \u00fcretiminde azot \u00fcflemeli ar\u0131tma i\u015flemi gereklidir (ar\u0131tma s\u00fcresi daha uzundur ve yakla\u015f\u0131k 30 dakikaya kadar \u00e7\u0131kabilir) ve belirli bir \u00fcfleme y\u00fcksekli\u011fi sa\u011flanmal\u0131d\u0131r; bu y\u00fckseklik, yana do\u011fru yatay ve ba\u015fa do\u011fru dikey bir y\u00f6n izler ve s\u0131v\u0131 al\u00fcminyumda b\u00fcy\u00fck dalgalanmalara neden olur.
\nBu nedenle, azot bas\u0131nc\u0131n\u0131 ayarlamak ve kabarc\u0131k y\u00fcksekli\u011fini 10-15 mm olarak kontrol etmek daha iyidir.<\/p>","protected":false},"excerpt":{"rendered":"

We try harder to reduce aluminum melting loss What happens to aluminum and aluminum alloys during melting? Aluminum melting casting is to convert liquid aluminum into finished or semi-finished products of aluminum ingots, bars or other shapes through the processes of batching, stirring, standing, refining…<\/p>","protected":false},"author":1,"featured_media":6627,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[26523],"tags":[],"yoast_head":"\nwe try harder to reduce aluminum melting loss - sales@adtechamm.com<\/title>\n<meta name=\"description\" content=\"aluminum melting loss will suffer different degrees of loss due to oxidation, refining, and drossing during the casting process.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.adtechamm.com\/tr\/aluminum-melting-loss\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"we try harder to reduce aluminum melting loss - 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