{"id":3225,"date":"2018-04-03T03:49:31","date_gmt":"2018-04-03T03:49:31","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=3225"},"modified":"2018-04-09T06:38:32","modified_gmt":"2018-04-09T06:38:32","slug":"specifics-aluminium-alloys-filtration","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/tr\/specifics-aluminium-alloys-filtration\/","title":{"rendered":"Al\u00fcminyum Ala\u015f\u0131mlar\u0131n\u0131n Filtrelenmesine \u0130li\u015fkin Ayr\u0131nt\u0131lar"},"content":{"rendered":"<p><strong>Al\u00fcminyum Ala\u015f\u0131mlar\u0131n\u0131n Filtrelenmesine \u0130li\u015fkin Ayr\u0131nt\u0131lar<\/strong><\/p>\n<p>Filtration of aluminium can be broken down into several parts, depending on the\u00a0type of the\u00a0applied technology of cast production or on the\u00a0method of liquid metal preparation.<\/p>\n<p><strong>Primary and secondary aluminium manufacture<\/strong><br \/>\nManufacture of aluminium alloys meets the\u00a0requirements for higher purity of the\u00a0cast metal in order to increase quality of the\u00a0manufactured intermediate for the\u00a0final production (foils, blocks, ingots, rods, sections, &#8230;). The\u00a0filtration thus contributes by the\u00a0lower reject rate of manufacture of the\u00a0final product and by its higher quality.<br \/>\nMetal casting takes place in these sites by continuous or discontinuous campaigns of the\u00a0order of some tons up to some hundreds of tons and therefore the\u00a0large-area filters are used for filtration; they are placed in the\u00a0liquid metal distribution system. We recommend to place the\u00a0filters seated in the\u00a0ceramic filtration boxes utilizing horizontal or vertical filter layout.<\/p>\n<p><img class=\"alignnone wp-image-3226 size-full\" title=\"Al\u00fcminyum Ala\u015f\u0131mlar\u0131n\u0131n Filtrelenmesine \u0130li\u015fkin Ayr\u0131nt\u0131lar\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Specifics-of-Aluminium-Alloys-Filtration.png\" alt=\"Al\u00fcminyum Ala\u015f\u0131mlar\u0131n\u0131n Filtrelenmesine \u0130li\u015fkin Ayr\u0131nt\u0131lar\" width=\"320\" height=\"240\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Specifics-of-Aluminium-Alloys-Filtration.png 320w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Specifics-of-Aluminium-Alloys-Filtration-300x225.png 300w\" sizes=\"(max-width: 320px) 100vw, 320px\" \/><br \/>\nThe filters ADTECH adapted for long-time temperature load, can be used for filtration. The\u00a0filters are usually used in the\u00a0standardized dimensions shown in inches with the\u00a0porosity from 10\u00a0to 60\u00a0ppi (pores per linear inch). The\u00a0filter size depends on its porosity and is selected with respect to the\u00a0filtration capacity, time of casting and layout solution of the\u00a0filtration box. Selection of filter porosity is determined by the\u00a0specific alloy, temperature of casting, metal pollution and requested output quality.<\/p>\n<p><img class=\"alignnone wp-image-3227 size-full\" title=\"Filtration in foundries\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Aluminium-Alloys-Filtration.png\" alt=\"Filtration in foundries\" width=\"320\" height=\"240\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Aluminium-Alloys-Filtration.png 320w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Aluminium-Alloys-Filtration-300x225.png 300w\" sizes=\"(max-width: 320px) 100vw, 320px\" \/><br \/>\nPrior to casting itself, the\u00a0filter has to be preheated adequately to secure its correct functioning. After completion of the\u00a0campaign the\u00a0filter can be reused, if the\u00a0filtration box is equipped by permanent heating. If the\u00a0metal sets up in the\u00a0filter, it has to be replaced for the\u00a0next casting campaign.<\/p>\n<p><strong>Filtration in foundries<\/strong><br \/>\nPollution of the\u00a0molten metal by hard oxides, causing problems with cast finishing, is the\u00a0main reason for introduction of cast filtration in the\u00a0foundries. Elimination of undesirable defects, e.g. cast untightness, porosity (blowholes), low homogeneity,\u00a0etc., often occurring only during the\u00a0casting itself, under the\u00a0impact of liquid metal turbulence in the\u00a0mould, is the\u00a0second main reason for filtration.<br \/>\nThere is a\u00a0number of different types of foundries which can be briefly broken down by the\u00a0technology of casting into:<\/p>\n<ul>\n<li><strong>Die \/ pressure casting<\/strong><br \/>\nhigh-pressure casting<br \/>\nlow-pressure casting<\/li>\n<li><strong>Gravity casting<\/strong><br \/>\nchill casting<br \/>\nsand casting<br \/>\nceramic mould casting<\/li>\n<\/ul>\n<p>The die and chill foundries are not always able to incorporate the\u00a0filter into the\u00a0gating system of the\u00a0mould, where filtration is most effective and therefore different solutions of application of the\u00a0filtration in the\u00a0technological steps, preceding the\u00a0process of mould filling by metal, are searched for.<\/p>\n<p><strong>Insulating <a href=\"http:\/\/www.adtechamm.com\/tr\/2017\/11\/29\/molten-aluminium-filter\/\">filtration sprue cup<\/a><\/strong><br \/>\nDuring the\u00a0process of molten metal pouring a\u00a0simple system of the\u00a0insulation sprue cup with filter can be used; the\u00a0filter is specified for single filtration of ca 100\u00a0&#8211; 500\u00a0kg of the\u00a0molten metal. The\u00a0sprue cup should be provided with the\u00a0sprue pin, calming metal filling into the\u00a0holding furnace and preventing creation of further inclusions as the\u00a0consequence of metal turbulence. Whilst the\u00a0filter is intended for a\u00a0single use only, the\u00a0sprue cup can be reused for some tens of pouring campaigns. We offer two sprue cup types for 3\u201c and 5\u201c filters.<\/p>\n<p><img class=\"alignnone wp-image-3228 size-full\" title=\"Insulating filtration sprue cup\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Aluminium-Alloys-Filtration-ADTECH.png\" alt=\"Insulating filtration sprue cup\" width=\"381\" height=\"286\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Aluminium-Alloys-Filtration-ADTECH.png 381w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/Aluminium-Alloys-Filtration-ADTECH-300x225.png 300w\" sizes=\"(max-width: 381px) 100vw, 381px\" \/><br \/>\n<strong>Filtration boxes<\/strong><br \/>\nUse of the\u00a0filtration box with electric or gas heating is recommended for larger metal volumes. The\u00a0foundry filter\u00a0ADTech provided with the\u00a0bevel and expansion paste-over, is inserted inside the\u00a0box. Capacity of such filters reaches some tens of tons and is used in the\u00a0process of metal pouring from the\u00a0melting furnace into the\u00a0transfer ladles or into the\u00a0holding furnaces. Nowadays we offer two solutions for 9\u201c and 12\u201c filters. Capacity of each filter is some tens of tons. Their replacement is usually carried out once a\u00a0week.<\/p>\n<p><img class=\"alignnone wp-image-3229 size-full\" title=\"Filtration partitions in holding furnaces\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/ADTECH-Aluminium-Alloys-Filtration.png\" alt=\"Filtration partitions in holding furnaces\" width=\"382\" height=\"287\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/ADTECH-Aluminium-Alloys-Filtration.png 382w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/ADTECH-Aluminium-Alloys-Filtration-300x225.png 300w\" sizes=\"(max-width: 382px) 100vw, 382px\" \/><br \/>\n<strong>Filtration partitions in holding furnaces<\/strong><br \/>\nThe filtration partition in the\u00a0holding furnace is usually the\u00a0most effective method of introduction of the\u00a0filtration in the\u00a0die foundries. The\u00a0filter is inserted into the\u00a0chamber holding furnaces in the\u00a0form of a\u00a0partition separating the\u00a0extraction point from the\u00a0polluted metal. In case of the\u00a0crucible furnaces the\u00a0filtering partition is of U-section. The\u00a0optimally chosen filter is able to filter some hundreds of tons of the\u00a0molten metal during its service life. Its replacement is carried out during regular maintenance of the\u00a0refractory furnace lining. For this very purpose the\u00a0filters\u00a0ADTECH\u00a0of special dimensions and shapes adapted to furnace sizes are used.<\/p>\n<p><img class=\"alignnone wp-image-3230 size-full\" title=\"Filtration partitions in holding furnaces\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/20180403Specifics-of-Aluminium-Alloys-Filtration.png\" alt=\"Filtration partitions in holding furnaces\" width=\"380\" height=\"264\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/20180403Specifics-of-Aluminium-Alloys-Filtration.png 380w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/04\/20180403Specifics-of-Aluminium-Alloys-Filtration-300x208.png 300w\" sizes=\"(max-width: 380px) 100vw, 380px\" \/><\/p>","protected":false},"excerpt":{"rendered":"<p>Specifics of Aluminium Alloys Filtration Filtration of aluminium can be broken down into several parts, depending on the\u00a0type of the\u00a0applied technology of cast production or on the\u00a0method of liquid metal preparation. Primary and secondary aluminium manufacture Manufacture of aluminium alloys meets the\u00a0requirements for higher purity&#8230;<\/p>","protected":false},"author":1,"featured_media":3227,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[52],"tags":[1256,1258,1262],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Specifics of Aluminium Alloys Filtration -AdTech Metallurgical Materials<\/title>\n<meta name=\"description\" content=\"Specifics of Aluminium Alloys Filtration AdTech Metallurgical Materials Co.,Ltd. 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