{"id":3061,"date":"2018-02-06T03:44:51","date_gmt":"2018-02-06T03:44:51","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=3061"},"modified":"2018-02-06T03:44:51","modified_gmt":"2018-02-06T03:44:51","slug":"study-solidification-defects-aluminum-alloy","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/tr\/study-solidification-defects-aluminum-alloy\/","title":{"rendered":"AL\u00dcM\u0130NYUM ALA\u015eIMINDAK\u0130 KATILA\u015eMA KUSURLARININ \u0130NCELENMES\u0130"},"content":{"rendered":"<p>AL\u00dcM\u0130NYUM ALA\u015eIMINDAK\u0130 KATILA\u015eMA KUSURLARININ \u0130NCELENMES\u0130<\/p>\n<p>Entrainment of a double oxide film<br \/>\n(1)A breaking wave is formed by surface turbulence.(2)The two un-wetted sides of the oxide films contact each other.<br \/>\n(3)A double oxide film is submerged into the bulk liquid as a crack like defect.<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"http:\/\/www.adtechamm.com\/tr\/2017\/11\/30\/aluminum-fluxes\/\"><img class=\"alignnone wp-image-3062 size-full\" title=\"Entrainment of a double oxide film\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.1.jpg\" alt=\"Entrainment of a double oxide film\" width=\"468\" height=\"512\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.1.jpg 468w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.1-274x300.jpg 274w\" sizes=\"(max-width: 468px) 100vw, 468px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<p>Entrainment Defects<br \/>\nSurface turbulence causing the entrainment of bifilms and associated bubbles.<br \/>\nA &#8211; B:- Small entrained bubbles form pores in bifilm.<br \/>\nC and D:- Large bubbles are buoyant ,creating trails prior to capture elsewhere or eventual detrainment.<\/p>\n<p>&nbsp;<\/p>\n<p><img class=\"alignnone wp-image-3063 size-full\" title=\"Entrainment Defects\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.2.jpg\" alt=\"Entrainment Defects\" width=\"371\" height=\"602\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.2.jpg 371w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.2-185x300.jpg 185w\" sizes=\"(max-width: 371px) 100vw, 371px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>Entrainment Defects<\/p>\n<p>&nbsp;<\/p>\n<p><img class=\"alignnone wp-image-3064 size-full\" title=\"Entrainment Defects\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.3.jpg\" alt=\"Entrainment Defects\" width=\"912\" height=\"619\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.3.jpg 912w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.3-300x204.jpg 300w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.3-768x521.jpg 768w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.3-700x475.jpg 700w\" sizes=\"(max-width: 912px) 100vw, 912px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>Evolution of bifilm<\/p>\n<p>Furling<br \/>\nBifilm is pummelled and ravelled into Compact convoluted form.<br \/>\nIf Liquid beneath the surface experience bulk turbulance,Re&gt;2000<\/p>\n<p>Unfurling<br \/>\nFilling of casting is complete, Re&lt;2000<br \/>\nPrecipitation of gas through alumina film<br \/>\nInterdendritic pore formation<br \/>\nDefines the properties of cast material<\/p>\n<p><img class=\"alignnone wp-image-3065 size-full\" title=\"Unfurling\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.4.jpg\" alt=\"Unfurling\" width=\"418\" height=\"527\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.4.jpg 418w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.4-238x300.jpg 238w\" sizes=\"(max-width: 418px) 100vw, 418px\" \/><\/p>\n<p>Effect of Hydrogen Content and Dendrite Arm Spacing<\/p>\n<p>Lower Left:<br \/>\nMicro-inflation<\/p>\n<p>Lower Right:<br \/>\nAt short solidification times Pore density increases with increase in hydrogen content.<\/p>\n<p>Top Left:<br \/>\nClusters of multiple pores.<\/p>\n<p>Top Right:<br \/>\nAt longer solidification times pore density decrease with increasing hydrogen content.<\/p>\n<p>&nbsp;<\/p>\n<p><img class=\"alignnone wp-image-3066 size-full\" title=\" increasing hydrogen content\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.5.jpg\" alt=\" increasing hydrogen content\" width=\"361\" height=\"566\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.5.jpg 361w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.5-191x300.jpg 191w\" sizes=\"(max-width: 361px) 100vw, 361px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>Problems due to Submerged Films<br \/>\nMachining Problem<br \/>\n\u0001 Oxides are much harder than the metal itself, causing dragging out during machining, leaving unsightly grooves.<br \/>\n\u0001 The cutting edge of tool is often chipped or blunted by encounters with such problems.<\/p>\n<p>Leak Tightness<br \/>\n\u0001 For thin-sectioned castings 5 mm and below, film defects can be extended from wall to wall across the mould cavity and so connect the casting cavity, surfaces with a leak path.<br \/>\n\u0001 Bubble defects are specially troublesome with respect to leak tightness, since they necessarily start at one casting surface and connect to the surface above.<br \/>\nFluidity<br \/>\n\u0001 The fluidity of clean melt is always higher than that of dirty melt, and can be cast at a lower temperature.<br \/>\n\u0001 The cumulative benefits are valuable.<\/p>\n<p>&nbsp;<\/p>\n<p>Effect on Mechanical PropertiesUTS and Elongation<br \/>\n\u0001 Dendrite arm spacing increases<br \/>\n\u0001 Strength Decreases<br \/>\n\u0001 Elongation Decreases<br \/>\nFracture strength<br \/>\n\u0001 Decreases<br \/>\n\u0001 Fatigue properties decreases<br \/>\nCorrosion<br \/>\n\u0001 Corrosion pits and corrosion filaments occur principally on entrained Casting defects.<\/p>\n<p><img class=\"alignnone wp-image-3067 size-full\" title=\"solidification defect\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.6.jpg\" alt=\"solidification defect\" width=\"459\" height=\"574\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.6.jpg 459w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.6-240x300.jpg 240w\" sizes=\"(max-width: 459px) 100vw, 459px\" \/><\/p>\n<p>Elimination of solidification defects<br \/>\nDegassing<\/p>\n<p><img class=\"alignnone wp-image-3068 size-full\" title=\"various degassing steps\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.7.jpg\" alt=\"various degassing steps\" width=\"559\" height=\"387\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.7.jpg 559w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.7-300x208.jpg 300w\" sizes=\"(max-width: 559px) 100vw, 559px\" \/><br \/>\nSchematic diagram describing the various degassing steps<\/p>\n<p>&nbsp;<\/p>\n<p>Degassing<br \/>\nTo remove hydrogen from the liquid aluminium, a degassing process is essential.<br \/>\n\u0001 Flux, purge gasses, vacuum degassing and ultrasonic vibration can be used as degassing methods. The most popular method is bubbling inert or reactive gases from near the bottom of the furnace.<br \/>\n\u0001 The purge gasses are usually, Ar or some mixture of these gases. During their passage through the melt, the bubbles, which are of low initial hydrogen content, absorb hydrogen from the melt and then escape at the surface.<br \/>\n\u0001 The melting temperature, size of the gas bubbles and gas composition are important factors for this degassing method. The solubility of hydrogen doubles when the liquid aluminium temperature increases by 60 \u00b0C.<br \/>\n\u0001 The size of the gas bubbles determines the area\/volume ratio (A\/V). For high degassing efficiency, the A\/V should be maximised, and bubble smaller than 5 mm are the most effective.<\/p>\n<p>Inclusion removal<br \/>\n<img class=\"alignnone wp-image-3069 size-full\" title=\"DEFECTS OF ALUMINUM ALLOY\" src=\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.8.jpg\" alt=\"DEFECTS OF ALUMINUM ALLOY\" width=\"556\" height=\"383\" srcset=\"https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.8.jpg 556w, https:\/\/www.adtechamm.com\/wp-content\/uploads\/2018\/02\/2.8-300x207.jpg 300w\" sizes=\"(max-width: 556px) 100vw, 556px\" \/><br \/>\nSchematic illustration of filter medium<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>Inclusion removal<br \/>\nInclusions such as aluminium oxide and Mg come from ingots or reactions with oxygen in the air or humidity during melting and casting.<br \/>\n\u0001 Sedimentation, flotation and filtration in the furnace are used by the foundry industries to remove these inclusions.<br \/>\n\u0001 Once at the surface, they can be removed by skimming. However, these fluxes contain contain harmful harmful elements elements such as Cl, F or P.<br \/>\n\u0001 The flux itself can be an inclusion in the casting if it remains in the melt after treatment. After cleaning during the melting process, a filter within the mould can help to remove inclusions such as fluxes, ceramic particles or oxide film during the filling process.<br \/>\n\u0001 Inclusions can be trapped on the front or entry face of the filter, and build up filter cake layers.<\/p>\n<p>Elimination of entrained Film<br \/>\nWhen submerged, the film continues to grow by consuming the stored gases oxygen to form oxides, nitrogen to form nitirdes, other goes in solution<br \/>\nEventually all the gases are consumed and the most damaging effects of the film causing leaks, nucleating bubbles, cavities, cracks will have been removed.<br \/>\n\u0001 This automatic deactivation of entrained film usually occurs in cases where the metal is subjected to pressure (squeeze casting (50-150 MPa), hot isostatic pressing (200 MPa), even some benefits are obtained in sand casting with moderate pressure of only 0.7 MPa).<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>STUDY OF SOLIDIFICATION DEFECTS OF ALUMINUM ALLOY Entrainment of a double oxide film (1)A breaking wave is formed by surface turbulence.(2)The two un-wetted sides of the oxide films contact each other. (3)A double oxide film is submerged into the bulk liquid as a crack like&#8230;<\/p>","protected":false},"author":1,"featured_media":3064,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[52],"tags":[800,801],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>DEFECTS OF ALUMINUM ALLOY-AdTech Metallurgical Materials Co.,Ltd.<\/title>\n<meta name=\"description\" content=\"STUDY OF SOLIDIFICATION DEFECTS OF ALUMINUM ALLOY (1)A breaking wave is formed by surface turbulence. 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