{"id":2997,"date":"2018-01-10T05:47:38","date_gmt":"2018-01-10T05:47:38","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=2997"},"modified":"2023-11-17T09:29:55","modified_gmt":"2023-11-17T09:29:55","slug":"stopper-rod-mechanism","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/tr\/stopper-rod-mechanism\/","title":{"rendered":"T\u0131pa \u00e7ubu\u011fu mekanizmas\u0131"},"content":{"rendered":"

Durdurma \u00e7ubu\u011fu mekanizmas\u0131, tundi\u015ften kal\u0131ba do\u011fru \u00e7elik ak\u0131\u015f\u0131n\u0131 d\u00fczenleyen s\u00fcrekli d\u00f6k\u00fcm makinesinin otomatik durdurma \u00e7ubu\u011fu kontrol sisteminin ayr\u0131lmaz bir par\u00e7as\u0131d\u0131r.<\/strong><\/p>\n

Bu, ak\u0131\u015f h\u0131z\u0131n\u0131 kontrol etmek i\u00e7in dikey olarak hareket edebilen bir durdurma \u00e7ubu\u011funa sahip mekanik bir cihazd\u0131r. Dikey hareket, bir vites kolu ile manuel olarak ya da bir akt\u00fcat\u00f6r arac\u0131l\u0131\u011f\u0131yla otomatik olarak kontrol edilebilir. Durdurma \u00e7ubu\u011fu mekanizmas\u0131, durdurucunun hassas bir \u015fekilde y\u00f6nlendirilmesi, ayarlanmas\u0131 ve konumunun kilitlenmesi i\u00e7in gerekli donan\u0131mlar\u0131 i\u00e7erir.<\/strong><\/p>\n

Bu bulu\u015fun konusu, bir cihazd\u0131r; bu cihaz, a\u2019y\u0131 d\u00fczenlemek i\u00e7in tasarlanm\u0131\u015ft\u0131r. da\u011f\u0131t\u0131c\u0131 t\u0131pa<\/a>. Daha kesin olarak ifade etmek gerekirse, bu bulu\u015fun konusu, bir ara kab\u0131n\u0131n d\u00f6k\u00fcm noz\u00fcl\u00fcnden erimi\u015f metalin ak\u0131\u015f\u0131n\u0131 d\u00fczenleyen t\u0131pan\u0131n konumunu ayarlayan bir cihazd\u0131r.<\/strong><\/p>\n

S\u00fcrekli d\u00f6k\u00fcm tesisleri bilinmektedir. Erimi\u015f metalin genellikle bir kep\u00e7eden bir ara kab\u0131na bo\u015falt\u0131ld\u0131\u011f\u0131 ve s\u00f6z konusu ara kaptan uygun bir k\u00fcl\u00e7e kal\u0131b\u0131na s\u00fcrekli olarak d\u00f6k\u00fcld\u00fc\u011f\u00fc bilinmektedir.<\/strong><\/p>\n

\"T\u0131pa<\/p>\n

Tundi\u015ften \u00e7\u0131kan metal miktar\u0131 ile k\u00fcl\u00e7e kal\u0131b\u0131n\u0131n ihtiya\u00e7 duydu\u011fu miktar aras\u0131nda bir ili\u015fki kurulabilmesi i\u00e7in, erimi\u015f metalin i\u00e7ine dald\u0131r\u0131lan ve ayn\u0131 zamanda d\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fc kapatarak ak\u0131\u015f\u0131 istenen herhangi bir anda durdurmaya yarayan bir t\u0131pa kullan\u0131l\u0131r.<\/strong><\/p>\n

S\u00f6z konusu durdurucunun eksenel olarak hareket ettirildi\u011fi ve kontrol\u00fcn\u00fcn hassasiyetinin i\u015flemin ba\u015far\u0131l\u0131 sonu\u00e7lanmas\u0131n\u0131 belirledi\u011fi bilinmektedir. Kontrol\u00fcn hassasiyeti \u00f6nemlidir, \u00e7\u00fcnk\u00fc d\u00f6k\u00fcme ba\u011fl\u0131 olarak ince veya \u00e7ok hassas ayarlamalar gerekebilir. Asl\u0131nda, baz\u0131 durumlarda ak\u0131\u015ftaki k\u00fc\u00e7\u00fck sapmalar bile k\u00fcl\u00e7e kal\u0131b\u0131n\u0131n birim hacmi \u00fczerinde \u00f6nemli bir etkiye sahiptir ve kaliteyi belirgin \u015fekilde etkiler; bu da erimi\u015f metalin ta\u015fmas\u0131 riskiyle ilgili ciddi sorunlara yol a\u00e7ar.<\/strong><\/p>\n

Bulu\u015fa g\u00f6re, durdurucu, ara bir konumda bir di\u015fli \u00e7ubu\u011fu ta\u015f\u0131yan, esasen paralel bir \u015fafta sabit bir \u015fekilde ba\u011flanm\u0131\u015ft\u0131r. S\u00f6z konusu \u015faft, esasen u\u00e7lar\u0131ndan k\u0131lavuzlanmaktad\u0131r ve di\u015fli \u00e7ubu\u011fun bulundu\u011fu b\u00f6lgeye g\u00f6re bir destek i\u00e7ermektedir.<\/strong><\/p>\n

Ayr\u0131ca, g\u00fcvenlik amac\u0131yla, teknik olarak yal\u0131t\u0131lm\u0131\u015f ve sabitleme elemanlar\u0131ndan \u00e7\u0131kar\u0131labilen \u00e7\u0131kar\u0131labilir bir \u00fcst kapak \u00f6ng\u00f6r\u00fclm\u00fc\u015ft\u00fcr.<\/strong><\/p>\n

K\u0131lavuzlu \u015faft\u0131n k\u0131lavuzlar\u0131 ve destekleri, s\u00f6k\u00fclebilir olacak \u015fekilde, ara hazneye tak\u0131lan bir plaka \u00fczerinde desteklenmektedir.<\/strong><\/p>\n

Bir \u015fafta ba\u011fl\u0131 di\u015fli bir sekt\u00f6r, kremayer ile birlikte \u00e7al\u0131\u015f\u0131r ve s\u00f6z konusu di\u015fli sekt\u00f6r, durdurucunun \u00e7\u0131k\u0131\u015f noz\u00fcl\u00fcne g\u00f6re konumunun kaba ayar\u0131n\u0131 ger\u00e7ekle\u015ftirmek i\u00e7in kullan\u0131l\u0131r.<\/strong><\/p>\n

Kaba ayar yap\u0131ld\u0131ktan sonra, bir kontrol halka somununa ba\u011fl\u0131 d\u0131\u015f di\u015fli bir man\u015fon, \u015fafta paralel olarak ve durdurucuya sa\u011flam bir \u015fekilde ba\u011flanacak \u015fekilde s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r. Halka somunu d\u00f6nd\u00fcr\u00fcld\u00fc\u011f\u00fcnde, man\u015fonu eksenel olarak mikrometre d\u00fczeyinde bile hareket ettirmek m\u00fcmk\u00fcnd\u00fcr; bu sayede paralel \u015faft ve dolay\u0131s\u0131yla durdurucu da hareket ettirilir.<\/strong><\/p>\n

Asl\u0131nda, paralel milin eksenel yer de\u011fi\u015ftirmesi, durdurucunun ayn\u0131 y\u00f6nde e\u015fit miktarda eksenel yer de\u011fi\u015ftirmesine kar\u015f\u0131l\u0131k gelir.<\/strong><\/p>\n

D\u00fczenleme mekanizmas\u0131n\u0131n mekanizasyonu da bu bulu\u015fun ruhu kapsam\u0131nda yer almaktad\u0131r.<\/strong><\/p>\n

S\u00f6z konusu mekanizasyonun, di\u015fli kesime, eksenel man\u015fona ya da her ikisine birden etki etti\u011fi d\u00fc\u015f\u00fcn\u00fclebilir.<\/strong><\/p>\n

Bulu\u015fa g\u00f6re, mekanizasyon cihaz\u0131, otomatik \u00e7al\u0131\u015fma s\u0131ras\u0131nda ba\u011f\u0131ms\u0131z ba\u011flant\u0131 i\u00e7in uygun ba\u011flant\u0131 ara\u00e7lar\u0131 veya birle\u015ftirme ara\u00e7lar\u0131 ile manuel \u00e7al\u0131\u015fma s\u0131ras\u0131nda mekanizasyon cihaz\u0131n\u0131 devre d\u0131\u015f\u0131 b\u0131rakmaya yarayan ara\u00e7lar i\u00e7ermektedir.<\/strong>
\nDolay\u0131s\u0131yla, bu bulu\u015f, bir tundi\u015f t\u0131pas\u0131n\u0131 d\u00fczenleyen bir cihazda somutla\u015fmaktad\u0131r; bu cihazda, t\u0131pa tundi\u015fin i\u00e7ine dald\u0131r\u0131lm\u0131\u015f olup, t\u0131pa ile paralel hareket eden ve t\u0131pa ile esasen paralel bir \u015fafta sabit bir \u015fekilde ba\u011flanm\u0131\u015ft\u0131r; esasen paralel mil, bir kol i\u00e7eren di\u015fli bir sekt\u00f6rle i\u015fbirli\u011fi yapan bir kremayeri i\u00e7eren bir yol i\u00e7erir; s\u00f6z konusu cihaz, kremayeri tarz\u0131 di\u015fli yol ile koordineli bir i\u015fbirli\u011fi i\u00e7inde bir tepki kayd\u0131rma blo\u011fu i\u00e7ermesi ile karakterize edilir; bu sayede, s\u00f6z konusu mil \u00fczerine s\u0131k\u0131\u015ft\u0131r\u0131labilen ve eksenel ayarlamay\u0131 sa\u011flayan di\u015fli bir halka somunu ile i\u015fbirli\u011fi yapan hareketli bir man\u015fon mevcuttur. b\u00f6ylece di\u015fli sekt\u00f6r\u00fcn veya hareketli man\u015fonun ya da her ikisinin birden mekanik olarak \u00e7al\u0131\u015ft\u0131r\u0131lmas\u0131 m\u00fcmk\u00fcnd\u00fcr.<\/strong>
\nS\u0131n\u0131rlay\u0131c\u0131 nitelikte olmayan \u00f6rnekler olarak sunulan ekli tablolar\u0131n yard\u0131m\u0131yla, \u015fimdi bulu\u015fa ili\u015fkin tercih edilen bir \u00e7\u00f6z\u00fcm\u00fc inceleyelim.<\/strong>
\nTablolar a\u015fa\u011f\u0131daki gibidir.<\/strong><\/p>\n

\u015eekillere bak\u0131ld\u0131\u011f\u0131nda, da\u011f\u0131t\u0131c\u0131 haznesi 10, durdurma mili 12 ile birlikte \u00e7al\u0131\u015fan \u00e7\u0131k\u0131\u015f nozulu II\u2019ye sahiptir. Durdurma mili 12, sert kola 13\u2019e, tercihen yana do\u011fru ayar yap\u0131labilmesi i\u00e7in bir yuva 14 i\u00e7inde s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015ft\u0131r. Kolun 13 di\u011fer ucuna ise, esasen paralel olan mil 15 sabitlenmi\u015ftir.<\/strong><\/p>\n

B\u00fcy\u00fck \u00f6l\u00e7\u00fcde paralel olan mil 15, \u00fcst ucunda, kep\u00e7e 10\u2019a vidalanm\u0131\u015f plaka 17 taraf\u0131ndan desteklenen bir man\u015fon 16 vas\u0131tas\u0131yla y\u00f6nlendirilmektedir.<\/strong>
\nUygun bir konumda, di\u015fli bir sekt\u00f6r 19 ile e\u015fle\u015fen bir kremayer 18 bulunan bir mekanizma yer almaktad\u0131r; bu sekt\u00f6r, ekseni 23 \u00fczerinde d\u00f6nebilmekte olup, bu eksen, \u00e7atal 24 vas\u0131tas\u0131yla elle \u00e7al\u0131\u015ft\u0131rma eforunu azaltan bir \u00e7ubuk 20\u2019ye ba\u011flanm\u0131\u015ft\u0131r.<\/strong><\/p>\n

\u00c7atal 24, operat\u00f6r\u00fcn \u00e7al\u0131\u015fmas\u0131n\u0131 kolayla\u015ft\u0131rmak amac\u0131yla \u00e7ubu\u011fun belirli bir yan a\u00e7\u0131da durmas\u0131n\u0131 sa\u011flayan bir c\u0131vata ve somun vas\u0131tas\u0131yla di\u015fli sekt\u00f6re 19 ba\u011flanm\u0131\u015ft\u0131r. \u00c7atal 24, kolay de\u011fi\u015ftirilebilmesi amac\u0131yla bir pim 21 vas\u0131tas\u0131yla \u00e7ubu\u011fa 20 ba\u011flanm\u0131\u015ft\u0131r.<\/strong><\/p>\n

Plaka 17 \u00fczerindeki reaksiyon slayt blo\u011fu 25\u2019in, kremayer ray\u0131 18 ile birlikte \u00e7al\u0131\u015faca\u011f\u0131 \u00f6ng\u00f6r\u00fclm\u00fc\u015ft\u00fcr; g\u00f6sterilen \u00f6rnekte blok 25 ve reaksiyon y\u00fczeyi 26 d\u00fczd\u00fcr, ancak oval, yuvarlak vb. \u015fekillerde de olabilir.<\/strong><\/p>\n

Reaksiyon kayma blo\u011fu 25 de\u011fi\u015ftirilebilir ve milin 15 b\u00fck\u00fclmesini \u00f6nler; dolay\u0131s\u0131yla, kremayer 18 ile di\u015fli sekt\u00f6r 19 aras\u0131nda sa\u011flam bir mekanik ba\u011flant\u0131n\u0131n korunmas\u0131n\u0131 sa\u011flar ve b\u00f6ylece bunlar\u0131n manevra kabiliyetini ve \u00f6mr\u00fcn\u00fc art\u0131r\u0131r.<\/strong><\/p>\n

Reaksiyon slayt blo\u011fu 25, a\u015f\u0131nmaya dayan\u0131kl\u0131 bir malzemeden yap\u0131lm\u0131\u015f bir \u00fcst tabakaya sahiptir; s\u00f6z konusu malzeme, \u00f6rne\u011fin ticari olarak Rulon-LD ad\u0131 alt\u0131nda bilinen t\u00fcrden bir plastik olabilir.<\/strong><\/p>\n

Bulu\u015fa g\u00f6re, di\u015fli motor, ad\u0131m motoru veya ba\u015fka bir t\u00fcr gibi bir mekanizasyon organ\u0131, di\u015fli sekt\u00f6r 19 ile ve dolay\u0131s\u0131yla aks 23 ile ayn\u0131 eksen \u00fczerinde yer ald\u0131\u011f\u0131 \u015feklinde tasavvur edilebilir. S\u00f6z konusu mekanizasyon organ\u0131, yaln\u0131zca mekanizasyon organ\u0131 etkinle\u015ftirildi\u011finde di\u015fli sekt\u00f6r 19 ile mekanik ba\u011flant\u0131y\u0131 devreye sokan veya operat\u00f6r\u00fcn manuel olarak m\u00fcdahale etti\u011fi durumlarda di\u015fli sekt\u00f6r 19 ile mekanik ba\u011flant\u0131y\u0131 kesen bir kavrama i\u00e7erebilir.<\/strong><\/p>\n

Debriyaj yerine bir kaplin, bir itme tipi devre kapatma anahtar\u0131 vb. kullan\u0131labilir; bu, bulu\u015fun ama\u00e7lar\u0131 a\u00e7\u0131s\u0131ndan \u00f6nemsizdir. B\u00f6ylece, operat\u00f6r\u00fcn gerekti\u011finde aks 23 \u00fczerine s\u0131k\u0131\u015ft\u0131rabilece\u011fi (referans 33 ile g\u00f6sterilen tipte) bir yar\u0131k halkaya her zaman ba\u011fl\u0131 olan bir mekanizasyon organ\u0131 hayal edilebilir.<\/strong><\/p>\n

\u00d6rnek olarak g\u00f6sterilen d\u00fczenlemede, mil 15\u2019in alt ucu, hareketli bir man\u015fon 27 i\u00e7inde kaymaktad\u0131r. S\u00f6z konusu hareketli man\u015fon 27, plaka 17'ye sa\u011flam bir \u015fekilde sabitlenmi\u015f destek 31 taraf\u0131ndan eksenel olarak y\u00f6nlendirilir ve kanal 28 i\u00e7indeki bir k\u0131lavuz 29 ile birlikte \u00e7al\u0131\u015f\u0131r; s\u00f6z konusu k\u0131lavuz, hareketli man\u015fon 27'nin d\u00f6nme olas\u0131l\u0131\u011f\u0131n\u0131 ortadan kald\u0131rabilir. Nitekim hareketli man\u015fon 27 eksenel olarak hareket edebilmeli, ancak d\u00f6nmemelidir.<\/strong><\/p>\n

Hareketli man\u015fon 27, el \u00e7ark\u0131 32 \u00e7al\u0131\u015ft\u0131r\u0131larak s\u0131k\u0131\u015ft\u0131r\u0131labilen yar\u0131k yar\u0131m halka 33\u2019\u00fc i\u00e7erir. Yar\u0131kl\u0131 yar\u0131m halka 33 s\u0131k\u0131\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, b\u00fcy\u00fck \u00f6l\u00e7\u00fcde paralel olan mil 15 \u00fczerinde sabitlenir ve bu mile sa\u011flam bir \u015fekilde ba\u011flan\u0131r.<\/strong><\/p>\n

Man\u015fon 27 ayr\u0131ca, eksenel olarak hareket edemeyen ancak \u2013\u00f6rne\u011fimizde\u2013 halka somuna 34 sa\u011flam bir \u015fekilde sabitlenmi\u015f el \u00e7ark\u0131 35\u2019in etkisiyle yaln\u0131zca d\u00f6nme hareketi yapabilen di\u015fli bir halka somun 34 ile birlikte \u00e7al\u0131\u015fan di\u015fli bir kanal 30 i\u00e7erir. Bu nedenle, el \u00e7ark\u0131 35'e \u00e7evresel y\u00f6nde kuvvet uyguland\u0131\u011f\u0131nda, halka somun 34 d\u00f6nd\u00fcr\u00fcl\u00fcr ve bu da man\u015fonun 27 eksenel olarak yer de\u011fi\u015ftirmesine neden olur.<\/strong><\/p>\n

E\u011fer man\u015fon 27, el \u00e7ark\u0131 32 vas\u0131tas\u0131yla \u015faft 15 \u00fczerinde yar\u0131m halka 33\u2019\u00fcn s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f haldeyse, halka somunu 34 d\u00f6nd\u00fcr\u00fcld\u00fc\u011f\u00fcnde man\u015fon 27 ve \u015faft 15 de buna ba\u011fl\u0131 olarak yer de\u011fi\u015ftirir.<\/strong><\/p>\n

Halka somun 34 ile man\u015fon 27 aras\u0131ndaki uyumlu i\u015fbirli\u011fi sayesinde, mil 15\u2019i ve dolay\u0131s\u0131yla durdurucu 12\u2019yi mikrometrik d\u00fczeyde hareket ettirmek m\u00fcmk\u00fcnd\u00fcr; b\u00f6ylece \u00e7ok hassas bir ayar elde edilir ve korunur.<\/strong><\/p>\n

Bulu\u015fa g\u00f6re, di\u015fli motor, ad\u0131m motoru veya ba\u015fka bir t\u00fcr gibi bir mekanizasyon organ\u0131n\u0131n, halka somun 34 ile ayn\u0131 eksen \u00fczerinde veya buna yan konumda bulunmas\u0131 ve bir aktar\u0131m arac\u0131 vas\u0131tas\u0131yla 34 ile birlikte \u00e7al\u0131\u015fmas\u0131 \u00f6ng\u00f6r\u00fclebilir. S\u00f6z konusu mekanizasyon organ\u0131, bir debriyaj, kaplin veya devre kesici anahtar vas\u0131tas\u0131yla ya da referans numaras\u0131 33 ile g\u00f6sterilen tipte bir yar\u0131k halka vas\u0131tas\u0131yla gerekti\u011finde devre d\u0131\u015f\u0131 b\u0131rak\u0131labilir veya devre d\u0131\u015f\u0131 b\u0131rak\u0131labilir. Bu \u015fekilde, s\u00f6z konusu mekanizasyon organ\u0131 istenildi\u011fi gibi ba\u011flanabilir veya devre d\u0131\u015f\u0131 b\u0131rak\u0131labilir.<\/strong><\/p>\n

Bulu\u015fa g\u00f6re, mekanizasyon organlar\u0131n\u0131n her iki \u00e7al\u0131\u015ft\u0131rma arac\u0131yla (19 ve 34) birlikte \u00e7al\u0131\u015ft\u0131\u011f\u0131 \u00f6ng\u00f6r\u00fclebilir; s\u00f6z konusu organlar, manuel kumandalara veya otomatik kumandalara ba\u011flanabilece\u011fi gibi, k\u00fcl\u00e7e kal\u0131b\u0131ndaki erimi\u015f metal seviyesini izleyen otomatik cihazlara ya da d\u00f6k\u00fcm i\u015fleminin durdurulmas\u0131n\u0131 veya sonland\u0131r\u0131lmas\u0131n\u0131 y\u00f6neten kumandalara da ba\u011flanabilir.<\/strong><\/p>\n

Mil 15\u2019in \u00fcst k\u0131sm\u0131, bir k\u00f6r\u00fck 36 ile korundu\u011fu \u015fekilde g\u00f6sterilmi\u015ftir ve d\u0131\u015far\u0131 \u00e7ekilerek \u00e7\u0131kar\u0131labilen yal\u0131t\u0131ml\u0131 koruyucu kapak 37 i\u00e7inde yer almaktad\u0131r. S\u00f6z konusu \u00e7\u0131kar\u0131labilir koruyucu kapak 37, yal\u0131t\u0131m\u0131yla birlikte operat\u00f6rleri korur ve \u00e7\u0131kar\u0131lmas\u0131 i\u00e7in iki ba\u011flant\u0131 eleman\u0131 38 ile donat\u0131lm\u0131\u015ft\u0131r. \u00c7\u0131karma i\u015flemi, ekran 37'yi yukar\u0131dan \u00e7ekerek ger\u00e7ekle\u015ftirilir; b\u00f6ylece ekran 37'ye sa\u011flam bir \u015fekilde sabitlenmi\u015f pimler 39, plaka 17'nin destek yap\u0131s\u0131 40'taki k\u0131lavuzlardan \u00e7\u0131kar.<\/strong><\/p>\n

Burada tercih edilen bir \u00e7\u00f6z\u00fcm\u00fc anlatt\u0131k, ancak farkl\u0131 varyantlar da m\u00fcmk\u00fcnd\u00fcr. Dolay\u0131s\u0131yla oranlar\u0131 ve boyutlar\u0131 de\u011fi\u015ftirmek, par\u00e7alar\u0131 eklemek, \u00e7\u0131karmak veya birle\u015ftirmek m\u00fcmk\u00fcnd\u00fcr; par\u00e7alar farkl\u0131 bir s\u0131rayla d\u00fczenlenebilir ve benzeri de\u011fi\u015fiklikler yap\u0131labilir.<\/strong><\/p>\n

Bu ve di\u011fer varyantlar\u0131n t\u00fcm\u00fc, bu alandaki bir teknisyen taraf\u0131ndan, \u00e7\u00f6z\u00fcm fikrinin kapsam\u0131ndan sapmadan uygulanabilir.<\/strong><\/p>","protected":false},"excerpt":{"rendered":"

The stopper rod mechanism is an integral part of the automatic stopper rod control system of a continuous casting machine which regulates the steel flow from the tundish to the mold. 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