{"id":2955,"date":"2017-12-25T08:33:08","date_gmt":"2017-12-25T08:33:08","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=2955"},"modified":"2023-11-16T08:45:25","modified_gmt":"2023-11-16T08:45:25","slug":"automatic-control-molten-metal-flow","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/tr\/automatic-control-molten-metal-flow\/","title":{"rendered":"Erimi\u015f Metal Ak\u0131\u015f\u0131n\u0131n Otomatik Kontrol\u00fc"},"content":{"rendered":"

Erimi\u015f Metal Ak\u0131\u015f\u0131n\u0131n Otomatik Kontrol\u00fc<\/h2>\n

G\u00fcn\u00fcm\u00fczde al\u00fcminyum \u00fcreticileri aras\u0131nda, daha iyi kalite ve daha y\u00fcksek d\u00f6k\u00fcm performans\u0131 elde etmenin yollar\u0131 acil bir konu haline gelmi\u015ftir.<\/strong>
\nBu konu, bu t\u00fcr konferanslarda da s\u0131kl\u0131kla g\u00fcndeme gelir ve bunu ba\u015farmak i\u00e7in ele al\u0131nan konular ve teknolojiler \u00e7e\u015fitlilik g\u00f6sterir.<\/strong>
\nErimi\u015f metal ak\u0131\u015f\u0131n\u0131 \u00f6nceden belirlenmi\u015f seviyeleri veya seviye modellerini koruyarak kontrol etmek, bu hedefe ula\u015fmak i\u00e7in kullan\u0131labilecek etkili ara\u00e7lardan biridir.<\/strong>
\nPerimeter, demir d\u0131\u015f\u0131 erimi\u015f metal seviye \u00f6l\u00e7\u00fcm\u00fc ve erimi\u015f metal ak\u0131\u015f kontrol\u00fc uygulamalar\u0131nda uzmanla\u015fm\u0131\u015ft\u0131r.<\/strong>
\nPrecimeter \u00fcr\u00fcnlerinin entegrasyonu sayesinde, herhangi bir d\u00f6k\u00fcm makinesi veya prosesinde otomatik seviye ve ak\u0131\u015f kontrol\u00fc sa\u011flanabilir.<\/strong>
\nMevcut herhangi bir geleneksel teknolojili d\u00f6k\u00fcm hatt\u0131, Precimeter teknolojisiyle kolayca yenilenebilir ve d\u00f6k\u00fcm performans\u0131 maliyet etkin bir \u015fekilde art\u0131r\u0131labilir. Bu makale, otomatik seviye kontrol\u00fcn\u00fcn ba\u015fl\u0131ca faydalar\u0131na ve baz\u0131 tesislerin Precimeter teknolojisini uygulad\u0131ktan sonra DC (Direct Chill) k\u00fct\u00fck (veya haddeleme k\u00fcl\u00e7esi) d\u00f6k\u00fcm s\u00fcre\u00e7lerinde nas\u0131l iyile\u015ftirmeler elde ettiklerine odaklanacakt\u0131r.<\/strong><\/p>\n

\n1. Giri\u015f<\/h3>\n

Levha d\u00f6k\u00fcm\u00fc s\u0131ras\u0131nda, \u00fcr\u00fcn\u00fcn kalitesini etkileyen pek \u00e7ok farkl\u0131 fakt\u00f6r ve parametre bulunmaktad\u0131r. So\u011futma sistemi, su ak\u0131\u015f\u0131 ve s\u0131cakl\u0131k, gaz giderme<\/a>, filtreleme<\/em><\/a>, erime s\u0131cakl\u0131klar\u0131, tanecik inceltme, d\u00f6k\u00fcm h\u0131zlar\u0131 vb. hepsi \u00f6nemli fakt\u00f6rlerdir ve metal seviyesi kontrol\u00fcyle do\u011frudan bir ili\u015fkisi yoktur.<\/strong><\/p>\n

Bununla birlikte, metal da\u011f\u0131l\u0131m\u0131, metal aktar\u0131m\u0131, dolum oranlar\u0131, so\u011futma optimizasyonu ve metal kat\u0131la\u015fmas\u0131 gibi unsurlar\u0131 inceledi\u011fimizde, metal seviyesi kontrol\u00fc, kabuk b\u00f6lgesini azaltmak, u\u00e7 k\u0131vr\u0131lmalar\u0131n\u0131 ve \u00e7atlaklar\u0131 \u00f6nlemek ve y\u00fczey yap\u0131s\u0131n\u0131 iyile\u015ftirmek i\u00e7in gerekli olan g\u00fc\u00e7l\u00fc bir ara\u00e7t\u0131r.<\/strong><\/p>\n

Metal seviyesi ve ak\u0131\u015f kontrol\u00fc, re\u00e7eteler arac\u0131l\u0131\u011f\u0131yla tekrarlanabilirlik ve izlenebilirlik de sa\u011flayacakt\u0131r. Metal seviyesinin hassas bir \u015fekilde kontrol edilmesi sayesinde tesis, daha y\u00fcksek geri kazan\u0131m oran\u0131, daha k\u0131sa d\u00f6ng\u00fc s\u00fcreleri ve daha az duru\u015f s\u00fcresi sayesinde verimlilik art\u0131\u015f\u0131 elde edecektir. Bunun yan\u0131 s\u0131ra, belki de en \u00f6nemlisi, p\u00fcsk\u00fcrtmeli ba\u015flatma ve durdurma i\u015flemleri sayesinde operat\u00f6r g\u00fcvenli\u011fi \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131r\u0131lacakt\u0131r.<\/strong><\/p>\n

\"Erimi\u015f<\/a><\/p>\n

2. DC slab d\u00f6k\u00fcm\u00fc i\u00e7in metal seviye ve ak\u0131\u015f kontrol ekipmanlar\u0131<\/h3>\n

Tipik bir tam otomatik d\u00f6k\u00fcm sistemi, ProH metal seviye sens\u00f6rleri, ba\u015flang\u0131\u00e7 barajlar\u0131, pim konumland\u0131r\u0131c\u0131lar ve bir f\u0131r\u0131n kontrol sisteminden (\u00f6rne\u011fin, d\u00f6k\u00fcm akt\u00fcat\u00f6r\u00fc veya e\u011filebilir f\u0131r\u0131n kontrol sistemi) olu\u015fabilir. Bu ekipman, mevcut sisteme kolayca monte edilebilir. y\u0131kama sistemi<\/em><\/a> yerel kaynaklar kullan\u0131larak ya da her t\u00fcrl\u00fc oluk tipi ve boyutuna uygun esnek Precimeter montaj d\u00fczene\u011fi kullan\u0131larak.<\/strong><\/p>\n

2.1 Sens\u00f6rler<\/h4>\n

Precimeter dijital kamera lazer sens\u00f6r\u00fc, yaln\u0131zca erimi\u015f metal y\u00fczeylerinde \u00f6l\u00e7\u00fcm yapmak \u00fczere geli\u015ftirilmi\u015ftir. Precimeter ProH serisi, \u00e7e\u015fitli al\u00fcminyum (ve di\u011fer demir d\u0131\u015f\u0131 metaller) uygulamalar\u0131nda y\u00fcksek performans g\u00f6stermek \u00fczere \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r. Her t\u00fcrl\u00fc ala\u015f\u0131mda sa\u011flad\u0131\u011f\u0131 \u00f6l\u00e7\u00fcm kararl\u0131l\u0131\u011f\u0131 ve do\u011frulu\u011fu (tipik olarak 0,1 mm), bu sens\u00f6r\u00fc g\u00fcn\u00fcm\u00fczde piyasada bulunan kal\u0131p seviye kontrol\u00fc i\u00e7in en iyi performans g\u00f6steren sens\u00f6rlerden biri haline getirmektedir. Precimeter ProH sens\u00f6rleri, d\u00fcnya \u00e7ap\u0131nda \u00f6nde gelen al\u00fcminyum \u00fcreticilerinin \u00e7o\u011fu taraf\u0131ndan kullan\u0131lmakta olup, bir\u00e7ok d\u00f6k\u00fcm ekipman\u0131 \u00fcreticisi taraf\u0131ndan da \u00fcr\u00fcnlerine entegre edilmektedir.<\/strong>
\nolta misinalar\u0131 ve makaralar.<\/strong><\/p>\n

2.2 Akt\u00fcat\u00f6rler<\/h4>\n

Bir DC slab d\u00f6k\u00fcm makinesinde metal ak\u0131\u015f\u0131n\u0131 kontrol etmek i\u00e7in, pim\/arac\u0131ndan ge\u00e7en metal ak\u0131\u015f\u0131n\u0131 ayarlamak \u00fczere bir pim konum akt\u00fcat\u00f6r\u00fc kullan\u0131l\u0131r.nozul<\/a> <\/em>Kurulum. Ad\u0131m motorlar\u0131 kullan\u0131larak pim hareketinin 0,01 mm\u2019ye kadar k\u00fc\u00e7\u00fck ad\u0131mlarla kontrol edilmesi sayesinde ayarlama son derece hassast\u0131r. G\u00fc\u00e7 kesintisi veya di\u011fer acil durumlarda metal ak\u0131\u015f\u0131n\u0131 durduran (veya istenirse a\u00e7an) acil kapatma i\u015flevi sayesinde akt\u00fcat\u00f6rlerin ar\u0131za emniyetli tasar\u0131m\u0131, DC slab d\u00f6k\u00fcm makinelerinin bir di\u011fer \u00f6nemli \u00f6zelli\u011fidir.<\/strong>
\nAyarlanabilir barajlar ve tap-out akt\u00fcat\u00f6rleri gibi di\u011fer akt\u00fcat\u00f6r t\u00fcrleri de, tam metal transferi ve ak\u0131\u015f kontrol\u00fc sa\u011flamak \u00fczere mevcuttur.<\/strong><\/p>\n

2.3 Metal Seviye Kontrol Sistemleri (MLC)<\/h4>\n

Precimeter MLC sistemi, d\u00f6k\u00fcm s\u00fcrecini ve metal ak\u0131\u015f\u0131n\u0131 kontrol etmek, kaydetmek ve analiz etmek amac\u0131yla y\u00fcksek performansl\u0131 PLC sistemleri, HMI aray\u00fczleri ve bilgisayarlar\u0131 kullanan bir kontrol sistemidir. MLC sistemi, mevcut d\u00f6k\u00fcm kontrol sistemleriyle kolayca entegre edilebilir ve birle\u015ftirilebilir.<\/strong>
\nmakineler ve \u00e7e\u015fitli \u00e7ukur hizmet sistemleri.<\/strong><\/p>\n

2.4 D\u00f6k\u00fcmhanenin kurulumu<\/h4>\n

G\u00fcn\u00fcm\u00fczde yeni bir d\u00f6k\u00fcm hatt\u0131 veya d\u00f6k\u00fcm makinesi sat\u0131n al\u0131rken, \u00e7o\u011fu tedarik\u00e7iden otomatik kal\u0131p seviye kontrol\u00fc \u00f6zelli\u011fi temin edilebilmektedir. Bir\u00e7ok \u015firket, \u00f6zellikle de k\u00fc\u00e7\u00fck \u00f6l\u00e7ekli \u00fcreticiler i\u00e7in bu durum, d\u00f6k\u00fcm hatt\u0131ndaki ekipmanlar\u0131n\u0131n tamam\u0131n\u0131 (veya bir k\u0131sm\u0131n\u0131) yenilemek \u00fczere b\u00fcy\u00fck yat\u0131r\u0131mlar yapmalar\u0131na yol a\u00e7abilir. Herkesin<\/strong>
\nBelki fark\u0131nda olmayabilirsiniz, ancak yeni d\u00f6k\u00fcm makinelerinin sundu\u011fu baz\u0131 avantajlar, daha az yat\u0131r\u0131mla ve mevcut ekipmanlar\u0131n hi\u00e7birini de\u011fi\u015ftirmeden de elde edilebilir. D\u00f6k\u00fcm makinenizi erimi\u015f metal seviye kontrol\u00fc i\u00e7in Precimeter \u00fcr\u00fcnleriyle donatarak, yeni makinelerin sundu\u011fu baz\u0131 avantajlardan<\/strong>
\nSonu\u00e7 olarak, ekipman sayesinde d\u00f6k\u00fcm kalitesinde art\u0131\u015f sa\u011flanmaktad\u0131r.<\/strong><\/p>\n

3. Kalite fakt\u00f6rleri<\/h3>\n

3.1 D\u00fc\u015f\u00fck metal ba\u015fl\u0131k<\/h4>\n

D\u00fc\u015f\u00fck metal ba\u015fl\u0131kl\u0131 d\u00f6k\u00fcm\u00fcn, u\u00e7 k\u0131vr\u0131lmas\u0131n\u0131 en aza indirdi\u011fi ve kabuk b\u00f6lgelerini azaltt\u0131\u011f\u0131, dolay\u0131s\u0131yla \u00fcst\u00fcn y\u00fczey kalitesi ve y\u00fcksek geri kazan\u0131m oranlar\u0131 sa\u011flad\u0131\u011f\u0131 iyi bilinmektedir. Bu durum, sonraki a\u015famalardaki kabuk soyma ve kenar kesme i\u015flemlerinde \u00f6nemli tasarruflar sa\u011flar.<\/strong><\/p>\n

\n3.2 Dolum oran\u0131 kontrol\u00fc<\/h4>\n

Kal\u0131b\u0131n ger\u00e7ek dolum h\u0131z\u0131n\u0131 kontrol ederek, kal\u0131plar\u0131n ilk dolumu, ala\u015f\u0131m\u0131n davran\u0131\u015f\u0131na ve kal\u0131plar\u0131n so\u011futma verimlili\u011fine uyacak \u015fekilde optimize edilebilir. Bu, \u00e7atlaklara ve kenar k\u0131vr\u0131mlar\u0131na neden olan malzeme gerilimlerini ve gerilme kuvvetlerini azaltmaya yard\u0131mc\u0131 olacakt\u0131r. S\u00f6z konusu d\u00f6k\u00fcm ko\u015fulu i\u00e7in ideal dolum h\u0131z\u0131 belirlendi\u011finde, MLC sistemi d\u00f6k\u00fcm re\u00e7etesi bu ayarlar\u0131 kaydedecek ve her d\u00f6k\u00fcmde tekrarlayacakt\u0131r.<\/strong><\/p>\n

\nBitki \u00f6rne\u011fi:<\/h3>\n

Dolum h\u0131z\u0131 kontrol\u00fc yoluyla \u00e7atlaklar\u0131n azalt\u0131lmas\u0131na ili\u015fkin bir \u00f6rnek, Birle\u015fik Krall\u0131k\u2019taki bir levha d\u00f6k\u00fcm tesisidir. Sabit girdap y\u00f6ntemiyle yap\u0131lan seviye kontrol\u00fcnden Precimeter \u00fcr\u00fcnleri ile otomatik seviye kontrol\u00fcne ge\u00e7ildikten sonra, \u00e7atlak olu\u015fan levha say\u0131s\u0131 10%\u2019den 5%\u2019ye d\u00fc\u015f\u00fcr\u00fclm\u00fc\u015ft\u00fcr (en zor d\u00f6k\u00fcm ala\u015f\u0131mlar\u0131 kullan\u0131larak).<\/strong><\/p>\n

\nTablo silme i\u015flemini ba\u015flat<\/h4>\n

\u015eekil 6 \u2013 Kal\u0131p doldurma h\u0131z\u0131n\u0131, d\u00f6k\u00fcm masas\u0131 al\u00e7almas\u0131n\u0131 ve d\u00f6k\u00fcm s\u00fcresince metal seviyelerini (re\u00e7eteden) ayarlayan metal seviyesi d\u00f6k\u00fcm e\u011frisi.<\/strong>
\n\u015eekil 7 \u2013 Erimi\u015f metalde y\u00fczer elemanlara gerek yoktur. Temass\u0131z kamera lazer sens\u00f6r\u00fc ile seviye \u00f6l\u00e7\u00fcm\u00fc<\/strong>
\nTesis, kal\u0131p boyutlar\u0131na (ve t\u00fcrlerine) ve ala\u015f\u0131mlara g\u00f6re kal\u0131p dolum h\u0131zlar\u0131n\u0131 farkl\u0131 \u015fekillerde belirleyip ayarlayarak, d\u00f6k\u00fcm\u00fcn ba\u015flang\u0131c\u0131nda olu\u015fan malzeme gerilimlerini ve bask\u0131lar\u0131 azaltmay\u0131 ba\u015fard\u0131.<\/strong>
\nEn uygun ayarlar\u0131 bulduktan sonra, farkl\u0131 \u00fcr\u00fcnlere y\u00f6nelik farkl\u0131 tarifler sayesinde her d\u00f6k\u00fcmde ayn\u0131 sonu\u00e7lar\u0131 elde edebilirsiniz.<\/strong><\/p>","protected":false},"excerpt":{"rendered":"

Automatic Control of Molten Metal Flow The ways to gain better quality and higher casting performance is an urgent topic among aluminium producers today. This issue is also often on the agenda at conferences like this and the subjects and technologies to achieve this vary….<\/p>","protected":false},"author":1,"featured_media":2956,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[52],"tags":[],"yoast_head":"\nAutomatic Control of Molten Metal Flow -AdTech Metallurgical Materials<\/title>\n<meta name=\"description\" content=\"Automatic Control of Molten Metal Flow The ways to gain better quality and higher casting performance is an urgent topic among aluminium producers today...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.adtechamm.com\/tr\/automatic-control-molten-metal-flow\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automatic Control of 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