derin yatakl\u0131 filtre<\/a> Bir al\u00fcminyum i\u015fleme tesisinin 3104 al\u00fcminyum ala\u015f\u0131m\u0131 eritme ve d\u00f6k\u00fcm \u00fcretim hatt\u0131nda uygulanm\u0131\u015ft\u0131r. Numune alma ko\u015fullar\u0131 Tablo 1\u2019de g\u00f6sterilmi\u015ftir. C\u00fcruf numuneleri \u00fczerinde metalografik analiz ve kal\u0131nt\u0131lar\u0131n kantitatif analizi ger\u00e7ekle\u015ftirilmi\u015f ve derin yatakl\u0131 filtrenin farkl\u0131 kullan\u0131m d\u00f6nemlerinde al\u00fcminyum ala\u015f\u0131m\u0131 eriyikindeki kal\u0131nt\u0131lar\u0131n t\u00fcrleri ve miktarlar\u0131 belirlenmi\u015ftir.<\/p>\n![\"derin](\"http:\/\/www.adtechamm.com\/wp-content\/uploads\/2022\/09\/daf82e4135eaed9d23216dec0c2863f-300x300-1.jpg\")
<\/p>\n
Derin yatakl\u0131 filtre taraf\u0131ndan s\u00fcz\u00fclen kal\u0131nt\u0131lar\u0131n t\u00fcr\u00fcn\u00fc belirlemek i\u00e7in spektral analiz. D\u00f6k\u00fcm i\u015flemi s\u0131ras\u0131nda derin yatakl\u0131 filtre uzun bir hizmet \u00f6mr\u00fcne sahiptir ve t\u00fcm kullan\u0131m s\u00fcreci erken, orta ve ge\u00e7 a\u015famalara ayr\u0131labilir; her a\u015famada birden fazla d\u00f6k\u00fcm ger\u00e7ekle\u015ftirilebilir. Testte, kullan\u0131m s\u00fcresi A, derin yatakl\u0131 filtrenin ilk d\u00f6k\u00fcm a\u015famas\u0131n\u0131 temsil ederken, B, C ve D, DBF'nin t\u00fcm hizmet \u00f6mr\u00fcn\u00fcn erken, orta ve ge\u00e7 a\u015famalar\u0131n\u0131 temsil eder; bunlar\u0131n aras\u0131nda c1 ve c2, DBF'nin orta vadeli kullan\u0131m\u0131n\u0131 ifade eder. Ayn\u0131 d\u00f6k\u00fcm i\u015fleminin ba\u015flang\u0131\u00e7 a\u015famas\u0131 ve d\u00f6k\u00fcm son a\u015famas\u0131.<\/p>\n
2. Sonu\u00e7lar\u0131n analizi<\/p>\n
2.1 Dahil etme t\u00fcrlerinin analizi<\/p>\n
DBF \u00e7\u0131k\u0131\u015f\u0131nda, eriyik, gaz giderme ve filtreleme gibi bir dizi \u00e7evrimi\u00e7i i\u015flemden sonra iyi bir kaliteye ula\u015f\u0131r; c\u00fcruf numunesi ise nispeten temizdir ve filtre keki ile eriyik aras\u0131ndaki aray\u00fczde az miktarda kal\u0131nt\u0131 bulunur. Katk\u0131 maddelerinin morfolojisine bak\u0131ld\u0131\u011f\u0131nda, katk\u0131 maddelerinin t\u00fcrleri \u015eekil 1'de g\u00f6sterildi\u011fi gibi ince oksit film, MgO, k\u00fcboidler (k\u00fcboid katk\u0131 maddeleri), spinel ve rafiner kal\u0131nt\u0131s\u0131 TiB'dir. \u0130nce oksit tabakas\u0131, k\u00fcboid kal\u0131nt\u0131lar ve spinel, hepsi Al, Mg ve O elementlerinden olu\u015fan oksitlerdir. \u0130nce oksit tabakas\u0131, dallanm\u0131\u015f ince \u00e7izgiler \u015feklindedir ve genellikle siyah plak benzeri veya tanecikli kal\u0131nt\u0131lar i\u00e7erir; MgO, kahverengi veya siyah, yuvarlak, ince tanecikli kal\u0131nt\u0131lard\u0131r; spinel (MgAl2<\/sub>O4<\/sub>.) \u00e7o\u011funlukla MgO ve Al\u2019nin reaksiyonu sonucu olu\u015fan siyah, tanecikli veya d\u00fczensiz \u015fekilli kal\u0131nt\u0131lard\u0131r2<\/sub>O3<\/sub>; k\u00fcboid inkl\u00fczyonlar, sert siyah kareler \u015feklindedir ve Al, Mg ve O oksitlerinden olu\u015fur. Bu t\u00fcr inkl\u00fczyonlar bile\u015fim bak\u0131m\u0131ndan birbirine benzerdir ve genellikle bir arada g\u00f6r\u00fcl\u00fcr.<\/p>\nDBF \u00e7\u0131k\u0131\u015f\u0131nda 3104 al\u00fcminyum ala\u015f\u0131m\u0131 eriyiklerinde s\u0131kl\u0131kla rastlanan bir ba\u015fka katk\u0131 maddesi de rafine edici kal\u0131nt\u0131s\u0131 TiB\u2019dir2<\/sub>. B elementinin varl\u0131\u011f\u0131 nedeniyle, TiB2<\/sub>\u00a0Mikroskop alt\u0131nda sar\u0131 veya kahverengimsi sar\u0131 renkte g\u00f6zlemlendi ve \u015eekil 1d\u2019de g\u00f6sterildi\u011fi gibi genellikle d\u00fczensiz \u015fekilli k\u00fcmeler halinde bir araya geldi. \u0130\u00e7ermelerin varl\u0131\u011f\u0131 nedeniyle, az miktarda TiB par\u00e7ac\u0131klar\u0131 oksit filminin kenar\u0131na ve seramik k\u00f6p\u00fck filtreye yap\u0131\u015fmaktad\u0131r.<\/p>\n2.2 Kapsamlar\u0131n nicel analizi<\/p>\n
Prefil numunesinin metalografik incelemesi ger\u00e7ekle\u015ftirilmi\u015f ve c\u00fcruf numunesindeki her bir inkl\u00fczyonun i\u00e7eri\u011fi alan y\u00f6ntemi ile hesaplanm\u0131\u015ft\u0131r; sonu\u00e7, bir kilogram al\u00fcminyum eriti ba\u015f\u0131na d\u00fc\u015fen inkl\u00fczyonlar\u0131n alan\u0131 (mm\u00b2\/kg) olarak elde edilmi\u015ftir. \u015eekil 2, eriyik ak\u0131\u015f h\u0131z\u0131n\u0131n farkl\u0131 oldu\u011fu durumlarda DBF \u00e7\u0131k\u0131\u015f\u0131ndaki eriyikteki inkl\u00fczyonlar\u0131n kantitatif analiz sonu\u00e7lar\u0131n\u0131 g\u00f6stermektedir.<\/p>\n
DBF\u2019nin ilk d\u00f6k\u00fcm a\u015famas\u0131nda, kal\u0131nt\u0131lar\u0131n tutma kapasitesi zay\u0131ft\u0131r; daha sonra filtrasyon tonaj\u0131n\u0131n artmas\u0131yla birlikte eriyikteki kal\u0131nt\u0131lar\u0131n say\u0131s\u0131 kademeli olarak azal\u0131r ve filtrasyon verimlili\u011fi artar. Bu olgu, al\u00fcminyum eriyik ile al\u00fcmina filtre malzemesi aras\u0131ndaki \u0131slanabilirlikle ilgilidir. Al\u00fcminyum eriyik ile al\u00fcmina aras\u0131ndaki \u0131slanabilirlik, eriyik ar\u0131tma s\u00fcreciyle yak\u0131ndan ilgilidir. 800\u2103'nin alt\u0131nda, al\u00fcminyum ve al\u00fcminyum oksit aras\u0131ndaki ba\u011f t\u00fcr\u00fc molek\u00fcler bir ba\u011fd\u0131r; \u0131slanma a\u00e7\u0131s\u0131 de\u011feri 150\u2103 ile 160\u2103 aras\u0131ndad\u0131r. Sarina Bao ve arkada\u015flar\u0131, \u0131slanma a\u00e7\u0131s\u0131n\u0131n \u03b8<\/em> Al\u00fcminyum eriyik ile kat\u0131 Al\u2082O\u2083 aras\u0131ndaki ili\u015fki, form\u00fcl (1)\u2019de g\u00f6sterildi\u011fi gibi zaman sistemiyle \u00fcstel bir ili\u015fki i\u00e7indedir.<\/p>\n\u03b8 = A \u00d7 exp(-t\/t)1<\/sub>) +\u00a0\u03b8<\/em>0<\/sub><\/p>","protected":false},"excerpt":{"rendered":"Deep bed filter applied for 3104 aluminum alloy melting 1. Experiment of deep bed filter applied for 3104 alloy melting This test uses a Prefil-footprint slag measuring instrument to take samples at the outlet of the deep bed filter applied for the 3104 aluminum alloy…<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[1],"tags":[],"yoast_head":"\n
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