{"id":8482,"date":"2021-03-08T07:09:10","date_gmt":"2021-03-08T07:09:10","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=8482"},"modified":"2021-03-08T07:09:22","modified_gmt":"2021-03-08T07:09:22","slug":"cast-rolling-tip-cavity","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/id\/cast-rolling-tip-cavity\/","title":{"rendered":"Rongga Ujung Rol Cor"},"content":{"rendered":"

Rongga Ujung Rol Cor merupakan komponen utama<\/strong> yang secara langsung mengalirkan logam aluminium cair ke dalam instalasi pengecoran kontinu dan pabrik penggilingan berkapasitas tinggi, dan bahan serta strukturnya sangat penting.<\/p>\n

Struktur rongga ujung rol cetakan dapat disesuaikan sesuai dengan kondisi produksi. Dalam produksi paduan aluminium dengan kandungan magnesium tinggi, nosel pengecoran rentan tersumbat, dan nosel tersebut harus dihentikan untuk diganti agar produksi dapat dilanjutkan. Proses ini tidak hanya membuang-buang banyak tenaga kerja dan sumber daya material, tetapi juga sangat mengurangi efektivitas produksi.<\/p>\n

Mekanisme analisis penyumbatan nosel serta produksi nosel untuk proses pengecoran dan penggulungan berkelanjutan berkapasitas tinggi dapat mengurangi biaya waktu di bengkel pabrik aluminium.
\nDalam hal analisis material, Adtech secara sistematis menganalisis nosel yang digunakan dalam proses pengecoran kontinu dan penggulungan berkapasitas tinggi berdasarkan penampilan, mikrostruktur, struktur, dan kinerjanya, serta menganalisis perbedaan antara bahan nosel dan bagian \u201cCavity Ear\u201d pada nosel tersebut.
\nDari segi struktur nosel, simulasi komputer digunakan untuk mensimulasikan aliran logam cair di dalam rongga nosel dan menganalisis pola alirannya.
\nHal ini membuat distribusi suhu dan kecepatan aluminium cair menjadi lebih merata, meningkatkan kualitas permukaan billet cor-gulung, mengurangi garis-garis gelap pada permukaan foil aluminium yang dihasilkan pada tahap selanjutnya, serta meningkatkan kualitasnya.<\/p>\n

Tips Penggulungan Coran<\/a> Rongga tersebut terdiri dari dua pelat, yaitu pelat atas dan pelat bawah<\/strong>, sekat samping yang menghubungkan sisi-sisi kedua pelat atas dan bawah, serta sebuah pelat bawah yang menghubungkan kedua pelat atas dan bawah serta kedua sekat samping tersebut. Bagian tengah pelat bawah dilengkapi dengan saluran masuk bahan cair, dan saluran masuk tersebut berada di sisi yang berlawanan. Di satu sisi terdapat saluran keluar bahan cair, dan sejumlah blok pengalih disusun di antara kedua pelat atas dan bawah. Saluran masuk bahan cair berada tepat berhadapan dengan blok pengalih tengah. Sumbu tengah blok pengalih tengah merupakan sumbu simetri, dan blok-blok pengalih di kedua sisi tersusun secara simetris seputar sumbu simetri tersebut.<\/p>\n

\"Rongga<\/p>\n

Mekanisme penyumbatan rongga ujung rol cetakan<\/strong>
\n1. Selama aliran aluminium cair, gradien suhu pada nosel pengecoran di posisi tetap pelat besi lebih tinggi daripada di area lainnya.
\n2. Distribusi laju aliran aluminium cair yang tidak merata menyebabkan distribusi suhu yang tidak merata, sehingga suhu aluminium cair di area yang bersentuhan dengan dinding nosel pengecoran menjadi rendah, dan hal ini rentan menyebabkan terjadinya pembentukan terak.
\n3. Aluminium cair bersuhu tinggi bereaksi dengan SiO\u2082 dalam bahan nosel untuk membentuk terak Al\u2082O\u2083 dan silikon unsur. Pembentukan Al\u2082O\u2083 akan meningkatkan kekasaran permukaan dinding nosel, dan pada saat yang sama, Al\u2082O\u2083 tersebut akan masuk ke dalam aluminium cair sehingga meningkatkan viskositasnya dan mengubah laju alirannya. Aliran yang lambat tidak mampu membersihkan terak pada permukaan dinding nosel pengecoran tepat waktu, sehingga menyebabkan inklusi terak pada dinding nosel pengecoran terus meningkat, dan akhirnya menyebabkan nosel pengecoran tersumbat.<\/p>","protected":false},"excerpt":{"rendered":"

Cast Rolling Tip Cavity is a key component that directly feeds the aluminum melt into the high-throughput continuous casting and rolling mill, and its material and structure are very important. Cast Rolling Tip Cavity structure can be adjusted according to the production situation. 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