{"id":8290,"date":"2021-02-25T03:50:23","date_gmt":"2021-02-25T03:50:23","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=8290"},"modified":"2021-02-25T03:50:23","modified_gmt":"2021-02-25T03:50:23","slug":"casting-ceramic-filter","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/id\/casting-ceramic-filter\/","title":{"rendered":"Filter Keramik Cor"},"content":{"rendered":"

Filter Keramik Cor<\/strong> terdiri dari banyak mikropori yang seragam dan berjumlah banyak. Ketika aluminium cair mengalir melalui lubang-lubang kecil ini, partikel tersuspensi terperangkap di permukaan media filter, sedangkan fluida mengalir melalui saluran mikropori tersebut sehingga menimbulkan berbagai efek fisik untuk mencapai proses penyaringan mekanis, pemurnian, difusi, dan fluidisasi.<\/p>\n

Filter Keramik Cor tersedia dalam berbagai spesifikasi dan ukuran porositas<\/strong>, yang cocok untuk hampir semua industri pengolahan aluminium, seperti pabrik aluminium elektrolitik, pabrik pengolahan lembaran dan pita, pabrik pengolahan foil, pabrik pengolahan batang, tabung, dan kawat, serta pabrik ingot aluminium daur ulang.<\/p>\n

Filter Keramik Cor memanfaatkan proses penyaringan untuk secara efektif menghilangkan berbagai kotoran dalam lelehan aluminium, sehingga secara signifikan meningkatkan kemurnian logam tersebut, yang berkontribusi pada peningkatan kualitas produk dan pengurangan biaya. Produktivitas telah meningkat dalam berbagai tingkatan, pengoperasiannya mudah, dan prosesnya mudah dikendalikan tanpa memerlukan investasi yang berlebihan; oleh karena itu, metode ini layak untuk dipromosikan dan diterapkan.
\nProses dan perangkat penyaringan serta pemurnian cairan aluminium menggunakan keramik berbusa dapat diterapkan pada semua bagian produksi aluminium, termasuk lembaran, strip, foil, batang, tabung, kawat, produk ekstrusi, produk tempa, ingot aluminium murni, ingot daur ulang, serta pengecoran kontinu, produksi kereta api, dan sebagainya.<\/p>\n

Pemasangan dan Fungsi Filter Keramik Cor<\/strong>
\nEfisiensi penyaringan papan keramik berbahan busa sangat bergantung pada pemasangan dan penggunaannya yang benar.
\nDi sisi lain, langkah-langkah konvensional dan yang diperlukan yang diambil untuk mengurangi terjadinya inklusi selama proses peleburan, perlakuan tungku, dan pengecoran tidak boleh diabaikan hanya karena penerapan proses filtrasi.
\nSelain itu, penting juga untuk mencegah terjadinya kontaminasi ulang pada cairan aluminium bersih yang telah disaring.
\nSecara umum, dalam pemasangan dan penggunaannya, perlu memperhatikan aspek-aspek berikut:
\n1. Pemilihan pelat filter yang tepat:
\nPemilihan ukuran pelat saringan dan jumlah lubang harus mempertimbangkan rentang laju aliran untuk jenis coran tertentu, tingkat maksimum logam selama proses penyaringan, volume penyaringan total, serta tingkat kebersihan cairan aluminium awal.
\n2. Tahap pra-perlakuan dalam proses filtrasi lelehan tidak boleh diabaikan:
\nMisalnya, proses penghilangan terak dan pembersihan rutin pada tungku peleburan aluminium dan tungku penampung; proses pemurnian di dalam tungku, dan sebagainya. Terutama, perangkat penghilang gas secara langsung (on-line) tetap diperlukan karena tidak hanya dapat mengurangi kandungan hidrogen pada logam cair, tetapi juga menghilangkan beberapa inklusi non-logam.
\n3. Pelat saringan harus disesuaikan dengan batu bata dasar tahan api berbentuk persegi:
\nKedua komponen tersebut dirancang untuk memudahkan penyegelan, yang tidak hanya mencegah logam mengalir ke dalam kotak pengecoran melalui celah tanpa disaring, tetapi juga mencegah pelat filter busa menjadi terlalu ringan sehingga mengapung di dalam cairan aluminium dan mengalami kegagalan.
\n4. Panaskan terlebih dahulu sebelum digunakan:
\nLakukan pemanasan awal untuk menghilangkan air dan mempermudah proses penyaringan instan awal. Pemanasan awal dapat dilakukan dengan pemanas listrik atau gas. Dalam kondisi normal, proses ini memakan waktu sekitar 15 menit.
\n5. Selama proses penyaringan normal, tidak perlu melakukan pengendapan terak dan hindari mengetuk atau menggetarkan pelat saringan. Pada saat yang sama, saluran tuang harus diisi dengan aluminium cair agar tidak perlu terlalu khawatir mengenai aluminium cair tersebut.
\n6. Setelah proses pengecoran, tiriskan logam di atas saluran pembuangan dan pelat saring. Di luar negeri terdapat alat getar yang diletakkan di atas pelat saring dan digetarkan selama satu menit, yang dapat menghilangkan sekitar 75% logam cair sisa dari pelat saring.
\n7. Terakhir, bersihkan area di sekitarnya dan keluarkan pelat filter setelah campuran mengeras.<\/p>\n

\"Filter<\/p>","protected":false},"excerpt":{"rendered":"

Casting Ceramic Filter consists of many uniform and numerous micropores. When the molten aluminum passes through these tiny holes, the suspended matter is trapped on the surface of the filter medium, and the fluid passes through the microporous channel to produce various physical effects to…<\/p>","protected":false},"author":1,"featured_media":8291,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[26524],"tags":[10305,11503,1444,675,9262,1268,20799,1925,2038],"yoast_head":"\nCasting Ceramic Filter | Adtech China - sales@adtechamm.com<\/title>\n<meta name=\"description\" content=\"Casting Ceramic Filter consists of many uniform and numerous micropores. 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