{"id":2914,"date":"2017-12-15T08:53:17","date_gmt":"2017-12-15T08:53:17","guid":{"rendered":"http:\/\/www.adtechamm.com\/?p=2914"},"modified":"2017-12-15T08:53:17","modified_gmt":"2017-12-15T08:53:17","slug":"continuous-casting-and-rolling","status":"publish","type":"post","link":"https:\/\/www.adtechamm.com\/id\/continuous-casting-and-rolling\/","title":{"rendered":"Proses Pengecoran dan Penggulungan Berkelanjutan untuk Kawat dan Batang Paduan Aluminium"},"content":{"rendered":"

Proses Pengecoran dan Penggulungan Berkelanjutan untuk Kawat dan Batang Paduan Aluminium<\/p>\n

Sejak proses pengecoran dan penggulungan berkelanjutan logam non-besi yang diciptakan oleh Illario Properzi pada tahun 1944, saat ini telah diproduksi berbagai jenis batang, kawat, dan lembaran logam non-besi.
\nMeskipun telah dilakukan penelitian dan uji coba yang cukup lama untuk memproduksi kawat atau batang dari paduan aluminium berkekuatan tinggi untuk keperluan komersial, hanya sedikit perusahaan yang berhasil memproduksi kawat dan batang paduan aluminium keras untuk keperluan komersial melalui proses CC&R.
\nPenggunaan batang atau kawat paduan aluminium berkekuatan tinggi mencakup berbagai komponen, seperti paku keling, baut, perlengkapan olahraga dan rekreasi, kabel transmisi listrik tegangan tinggi, serta bahan yang dapat diolah dengan mesin dan ditempa.
\nNamun, sangat sulit untuk memproduksi kawat dan batang paduan aluminium berkekuatan tinggi melalui proses CC&R karena zona mushy yang luas serta kekuatannya yang tinggi jika dibandingkan dengan aluminium murni atau paduan aluminium berkekuatan rendah.
\nSelain itu, dalam proses Pengecoran dan Penggulungan Berkelanjutan, material mudah retak dan pecah akibat adanya cacat internal yang sangat kecil pada hasil pengecoran.
\nTujuan proyek ini adalah merancang peralatan yang paling sesuai untuk proses CC&R serta mengoptimalkan kondisi eksperimental dalam proses pengecoran dan penggulungan berkelanjutan (Continuous Casting and Rolling) pada paduan aluminium berkekuatan tinggi.
\nPeralatan yang digunakan dalam proses CC&R di RIST terdiri dari tungku peleburan, mesin pengecoran roda, mesin otomatis untuk memindahkan batang coran, mesin penggulung 15 tahap dengan tiga rol, pemanas induksi untuk memanaskan kembali batang coran, dan mesin penggulung.
\nDalam penelitian ini, melalui simulasi numerik komputer, pertama-tama kami telah mengembangkan model termal yang menggambarkan perilaku pemadatan batang cor.
\nAkhirnya, dengan menggunakan kode elemen hingga, Marc, distribusi suhu pada setiap batang yang digulung serta regangan efektifnya diperoleh selama proses Pengecoran dan Penggulungan Berkelanjutan.<\/p>\n

\"Pengecoran<\/p>\n

Aplikasi ini mencakup perusahaan-perusahaan yang bergerak di bidang penggulungan, penarikan, dan ekstrusi bentuk dasar paduan aluminium seperti pelat, lembaran, pita, batang, dan tabung.
\nDalam proses pencetakan aluminium secara kontinu<\/a>, cairan pendingin dan air industri digunakan untuk mendinginkan roda pengecor atau sabuk pengecor, melumasi komponen mesin penggiling, serta mengalirkan partikel aluminium dan kontaminan ke sistem filtrasi menggunakan filter gravitasi atau filter vakum.
\nPartikel dan kontaminan disaring oleh filter, sedangkan pompa sistem memompa cairan pendingin yang bersih kembali ke area kerja.
\nProses pengecoran kontinu menghasilkan batang aluminium, lembaran, serta produk-produk canai. Paket sistem lengkap yang mencakup tangki, pompa, penukar panas, dan sistem pengendalian.<\/p>","protected":false},"excerpt":{"rendered":"

Continuous Casting and Rolling for Aluminum Alloy Wire and Rod Since the Continuous Casting and Rolling of the non-ferrous metal by Illario Properzi have invented in 1944, the various non-ferrous rod, wire and sheet are produced at present. 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